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Incorrect battery cable routing could damage the
vehicle and cables causing sparks. Sparks can
cause the battery gasses to explode, resulting in
personal injury.

Always ensure the battery polarity when

making connections.

Warning

Batteries can give you a powerful electrical shock.

Use tools with plastic handles or wrap the

handles of metal tools with electrical tape.

Be careful not to contact both a positive

terminal and a negative terminal at the same

time.

Caution

Figure 32

3.

Remove the long, red, main positive lead running from

the bank of batteries to the vehicle from the battery post

(Fig. 32).

4.

Disconnect all of the battery leads from the batteries.

5.

Remove the battery retainers located between the

batteries.

6.

Remove all of the batteries and recycle them according

to your local codes.

7.

Install new batteries in the places vacated by the old

batteries.

Note:

 Pay attention to the battery polarity when

installing the new batteries (Fig. 32).

8.

Install the battery retainers and torque the nuts to 150 to

200 in-lb (17 to 22 N

m).

9.

Connect the batteries together with the battery cables

removed previously, as illustrated in Figure 32.

10.

Connect the long, red, main positive lead between the

bank of batteries and the vehicle (Fig. 32).

11.

Connect the long, black, main negative lead between

the bank of batteries and the vehicle (Fig. 32).

12.

Torque the nuts securing all battery cables to 120 to 180

inch-lb (13.5 to 21 N

m).

13.

Coat the battery terminals with Toro battery terminal

protector.

14.

Ensure that the rubber boots on each battery cable are

securely seated over the battery terminals.

Storing the Batteries

Charge the batteries fully before placing the vehicle into

storage. Plug the charger into a wall outlet while the vehicle

and batteries are in storage. Leave the charger plugged into

a wall outlet and charging receptacle during storage to

ensure that the batteries stay charged and do not freeze;

otherwise, charge the batteries at least once every 3 months.

Greasing the Vehicle

Lubricate all bearings and bushings after every 100 hours

or once a year, whichever occurs first. Grease them more

frequently when using the vehicle for heavy-duty

operations.

Grease Type: No. 2 General Purpose Lithium Base Grease

Where to Add Grease

The grease fitting locations are at the four tie rod ends

(Fig. 33) and the two king pins (Fig. 34).

1.

Wipe the grease fitting clean so that foreign matter

cannot be forced into the bearing or bushing.

2.

Pump grease into the bearing or bushing.

Summary of Contents for 07280TC

Page 1: ...Operator s Manual Original Instructions EN GB Register your product at www Toro com Form No 3329 892 Rev B Workman e2050 Utility Vehicle Model No 07280TC Serial No 230000001 and Up...

Page 2: ...4 Maintenance 25 Recommended Maintenance Schedule 25 Heavy Duty Operation 27 Jacking the Vehicle 27 Maintaining the Batteries 28 Greasing the Vehicle 30 Page Servicing the Brakes 31 Inspecting the Tir...

Page 3: ...Battery Powered Industrial Trucks American National Standards Institute Inc 1430 Broadway New York New York 10018 U S A or Underwriters Laboratories 333 Pfingsten Road Northbrook Illinois 60062 U S A...

Page 4: ...verse weather conditions at higher speeds or with a full load Stopping time and distance will increase with a full load Avoid sudden stops and starts Do not go from reverse to forward or forward to re...

Page 5: ...id stopping on hills especially with a load Stopping while going down a hill will take longer than stopping on level ground If the vehicle must be stopped avoid sudden speed changes which may initiate...

Page 6: ...s Never use an open flame to check the level or leakage of battery electrolyte Use caution when handling and working around electrolyte The sulfuric acid in electrolyte can burn skin and damage clothi...

Page 7: ...g fluids for cleaning parts If major repairs are ever needed or assistance is required contact an Authorized Toro Distributor To be sure of optimum performance and safety always purchase genuine Toro...

Page 8: ...8...

Page 9: ...9 Slope Chart ALIGN THIS EDGE WITH A VERTICAL SURFACE TREE BUILDING FENCEPOST POLE ETC FOLD ALONG APPROPRIATE LINE EXAMPLE COMPARE SLOPE WITH FOLDED EDGE...

Page 10: ...10...

Page 11: ...s or smoking 3 Tipping hazard do not drive the vehicle on a slope greater than 12 degrees drive slowly when turning when carrying a full or heavy load and when driving on rough terrain keep the vehicl...

Page 12: ...o not touch the hot surfaces read the Operator s Manual 99 7954 1 Warning read the Operator s Manual 2 Falling hazard do not carry passengers in the cargo bed 3 Explosion hazard static discharge into...

Page 13: ...ximum trailer weight 400 lb 182 kg Heavy Duty Hitch Tongue weight 100 lb 45 kg Maximum trailer weight 800 lb 363 kg Overall width 60 in 152 4 cm Overall length 119 in 302 3 cm Ground clearance 9 1 4 i...

Page 14: ...ay 2 2 7 4 1 2 1 Installing the batteries Cargo box Right hand pivot bracket Left hand pivot bracket Flange head screw 3 8 x 1 inch Bolt 5 16 x 3 4 inch 1 1 1 4 1 Installing the cargo box Charger1 1 S...

Page 15: ...2 4 3 5 6 Figure 3 1 Tire and wheel assembly 2 Spindle 3 Small washer 4 Large washer 5 Screw 6 Dust cap Installing the Steering Wheel 1 Remove the nut and lock washer from the steering shaft 2 Slide...

Page 16: ...H 20hr rate Dimensions LxWxH 10 1 4 x 7 1 8 x 11 1 4 inches 1 Turn the key switch to the Off position and remove the key 2 Install the battery tray pads into the rear frame assembly as shown Figure 8...

Page 17: ...roperly secured battery connections could damage the vehicle and cables causing sparks Sparks can cause the battery gasses to explode resulting in personal injury Always ensure the battery polarity wh...

Page 18: ...Fig 13 2 Adjust the voltage setting by moving the switch on the voltage selector upward or downward to change the voltage setting Fig 13 The setting is displayed in the window above the selector Note...

Page 19: ...ight switch 4 Battery hour meter 5 Vehicle status light 6 Power cargo bed switch optional 7 Rear lift switch optional 8 Vehicle direction switch Horn Button Press the horn button to activate the vehic...

Page 20: ...rts and any other noticeable malfunctions Make sure the vehicle is off and all moving parts have stopped before checking for loose parts and other malfunctions If any of the above items are not correc...

Page 21: ...7220 1 2 3 4 5 Figure 18 1 Battery capacity 2 Discharge charge cycles 3 Break in period 20 to 50 cycles 4 Prime battery life 5 End of battery life After the break in period the battery will maintain a...

Page 22: ...th the cargo box raised may cause the vehicle to tip or roll easier The box structure may become damaged if the box is raised for an extended period of time while operating the vehicle Only operate th...

Page 23: ...aximum charge capacity until they have been cycled 20 to 50 times i e charged and discharged Therefore you will notice that new batteries will not run as long as batteries that have been broken in Thi...

Page 24: ...refer to Transporting the Vehicle page 24 1 Turn off the On Off switch and remove the key 2 Affix a tow line to the tongue on the front frame member Fig 27 3 Release the parking brake 1 m 7441 Figure...

Page 25: ...e in at the proper ride height Every 25 hours Check the battery electrolyte level Check the battery cable connections Clean the batteries Every 100 hours Lubricate all grease fittings Inspect the brak...

Page 26: ...ight and toe in Lubricate all grease fittings 1 Touch up any damaged paint 1Immediately after every washing regardless of the interval listed Notation for Areas of Concern Inspection performed by Item...

Page 27: ...ial from causing excessive wear Under frequent heavy duty operating conditions lubricate all grease fittings Jacking the Vehicle Whenever the motor is run for routine maintenance and or diagnostics th...

Page 28: ...The incorrect voltage setting on the battery charger can impair function and damage the charger Always make sure the charger voltage setting matches the voltage used to power the charger m 7914 100 1...

Page 29: ...turn the key off and remove it 2 Remove the filler caps from each battery 3 If the electrolyte is not over the top of the plates in each battery cell add just enough distilled water to cover the plate...

Page 30: ...32 10 Connect the long red main positive lead between the bank of batteries and the vehicle Fig 32 11 Connect the long black main negative lead between the bank of batteries and the vehicle Fig 32 12...

Page 31: ...every 200 hours 1 Turn the ignition off and remove the key 2 Check the brake cables at the brake equalizer located under the dash and determine approximately how far up the brake rod the equalizer ne...

Page 32: ...front tongue to the ground 1 Jack the front end of the vehicle off of the ground refer to Jacking the Vehicle page 27 2 Remove the travel limiting bolt Fig 36 3 Loosen the centering bolts in the fron...

Page 33: ...the high side of the recommended amount If it is going to be run with a light load most of the time set the toe in on the low side of the recommended amount 1 Ensure that the front suspension is adjus...

Page 34: ...system They are located beneath the steering column Fig 41 Vehicle 10 amp Accessories 10 amp m 7446 1 2 Figure 41 1 Vehicle Fuse 2 Accessories Fuse Replacing the Headlights Specification Toro 104 731...

Page 35: ...s firmly in place Note Applying soapy water to the outside of the seal may aid in sliding the seal into the hood Washing the Vehicle The vehicle should be washed as needed Use water alone or with a mi...

Page 36: ...ARD REVERSE 104 7135 12V 99 7407 ACCELERATOR 1 BN 104 7129 ACCELERATOR POT BU W GY BU W BU NC NC NC IGNITION SWITCH 7 BACKUP ALARM 4 HI LOW 1 48 VDC INPUT F2 10 A CONTROLLER MILLIPAK 3 B 6 OR 4 GA 10...

Page 37: ...to the On position Check all batteries and A poor batter or power cable connection position Check all batteries and high current controller connections If the condition continues refer to your Author...

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