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21

Understanding and Using the

Battery System

Understanding Deep Cycle Batteries

The vehicle contains 8 deep cycle, lead-acid batteries which

supply power to the motor and accessories. A deep cycle

battery is not the same as an automobile battery. An

automobile battery is designed to provide a surge of power

to start the vehicle and moderate power to run the lights

and accessories when the engine if off or idling. The

alternator then continuously recharges it as the automobile

runs. As such, an automobile battery seldom drops below

90% of maximum charge level.

A deep cycle battery is designed to be a primary power

source to provide a sustained output. Deep cycle batteries

are typically discharged as low as 20% to 30% of the

maximum charge level. A discharge this low is considered

a deep discharge.

Lead acid batteries produce electricity through a chemical

reaction between coated lead plates and sulfuric acid.

Charging a battery reverses the chemical reaction, allowing

the battery to once again produce electricity.

A battery is a perishable item that has a limited life time

(Fig. 18). When a battery is new, it requires a break-in

period to establish efficient electrical production.  This

break in period usually requires 20 to 50 discharge/charge

cycles.

m–7220

1

2

3

4

5

Figure 18

1. Battery capacity
2. Discharge/charge cycles
3. Break-in period (20 to

50 cycles)

4. Prime battery life
5. End of battery life

After the break-in period, the battery will maintain a high

capacity for many cycles. The number of cycles a battery

will perform is dependant on the following:

Battery maintenance—improper maintenance will

severely reduce the life of the batteries.

Depth of discharge between charge cycles—

the deeper

the batteries are discharged on a regular basis

between charges, the less life they will have.

Recharge frequency—charge the batteries whenever

they are not in use.

 Fully discharging the batteries

will damage them and reduce their life.

At the end of the battery life, the coating on the lead plates

begins to deteriorate, causing the batteries to rapidly lose

electric capacity.

Using the Battery System

When your batteries are fully charged, the battery meter

will have ten bars showing from left to right (Fig. 19).

m–7222

1

2

Figure 19

1. Battery/hour meter

2. Charge indicator bars

As you use the vehicle, the bars will disappear as the

electrical capacity of the batteries is used.

When only 2 bars are left, the red warning light on the

meter will illuminate and the battery icon will begin

flashing on the screen (Fig. 20). This indicates that the

battery capacity is nearly drained and you should charge the

batteries as soon as possible to prevent battery damage.

m–7224

1

2

Figure 20

1. Battery icon

2. Warning light—on

Summary of Contents for 07280TC

Page 1: ...Operator s Manual Original Instructions EN GB Register your product at www Toro com Form No 3329 892 Rev B Workman e2050 Utility Vehicle Model No 07280TC Serial No 230000001 and Up...

Page 2: ...4 Maintenance 25 Recommended Maintenance Schedule 25 Heavy Duty Operation 27 Jacking the Vehicle 27 Maintaining the Batteries 28 Greasing the Vehicle 30 Page Servicing the Brakes 31 Inspecting the Tir...

Page 3: ...Battery Powered Industrial Trucks American National Standards Institute Inc 1430 Broadway New York New York 10018 U S A or Underwriters Laboratories 333 Pfingsten Road Northbrook Illinois 60062 U S A...

Page 4: ...verse weather conditions at higher speeds or with a full load Stopping time and distance will increase with a full load Avoid sudden stops and starts Do not go from reverse to forward or forward to re...

Page 5: ...id stopping on hills especially with a load Stopping while going down a hill will take longer than stopping on level ground If the vehicle must be stopped avoid sudden speed changes which may initiate...

Page 6: ...s Never use an open flame to check the level or leakage of battery electrolyte Use caution when handling and working around electrolyte The sulfuric acid in electrolyte can burn skin and damage clothi...

Page 7: ...g fluids for cleaning parts If major repairs are ever needed or assistance is required contact an Authorized Toro Distributor To be sure of optimum performance and safety always purchase genuine Toro...

Page 8: ...8...

Page 9: ...9 Slope Chart ALIGN THIS EDGE WITH A VERTICAL SURFACE TREE BUILDING FENCEPOST POLE ETC FOLD ALONG APPROPRIATE LINE EXAMPLE COMPARE SLOPE WITH FOLDED EDGE...

Page 10: ...10...

Page 11: ...s or smoking 3 Tipping hazard do not drive the vehicle on a slope greater than 12 degrees drive slowly when turning when carrying a full or heavy load and when driving on rough terrain keep the vehicl...

Page 12: ...o not touch the hot surfaces read the Operator s Manual 99 7954 1 Warning read the Operator s Manual 2 Falling hazard do not carry passengers in the cargo bed 3 Explosion hazard static discharge into...

Page 13: ...ximum trailer weight 400 lb 182 kg Heavy Duty Hitch Tongue weight 100 lb 45 kg Maximum trailer weight 800 lb 363 kg Overall width 60 in 152 4 cm Overall length 119 in 302 3 cm Ground clearance 9 1 4 i...

Page 14: ...ay 2 2 7 4 1 2 1 Installing the batteries Cargo box Right hand pivot bracket Left hand pivot bracket Flange head screw 3 8 x 1 inch Bolt 5 16 x 3 4 inch 1 1 1 4 1 Installing the cargo box Charger1 1 S...

Page 15: ...2 4 3 5 6 Figure 3 1 Tire and wheel assembly 2 Spindle 3 Small washer 4 Large washer 5 Screw 6 Dust cap Installing the Steering Wheel 1 Remove the nut and lock washer from the steering shaft 2 Slide...

Page 16: ...H 20hr rate Dimensions LxWxH 10 1 4 x 7 1 8 x 11 1 4 inches 1 Turn the key switch to the Off position and remove the key 2 Install the battery tray pads into the rear frame assembly as shown Figure 8...

Page 17: ...roperly secured battery connections could damage the vehicle and cables causing sparks Sparks can cause the battery gasses to explode resulting in personal injury Always ensure the battery polarity wh...

Page 18: ...Fig 13 2 Adjust the voltage setting by moving the switch on the voltage selector upward or downward to change the voltage setting Fig 13 The setting is displayed in the window above the selector Note...

Page 19: ...ight switch 4 Battery hour meter 5 Vehicle status light 6 Power cargo bed switch optional 7 Rear lift switch optional 8 Vehicle direction switch Horn Button Press the horn button to activate the vehic...

Page 20: ...rts and any other noticeable malfunctions Make sure the vehicle is off and all moving parts have stopped before checking for loose parts and other malfunctions If any of the above items are not correc...

Page 21: ...7220 1 2 3 4 5 Figure 18 1 Battery capacity 2 Discharge charge cycles 3 Break in period 20 to 50 cycles 4 Prime battery life 5 End of battery life After the break in period the battery will maintain a...

Page 22: ...th the cargo box raised may cause the vehicle to tip or roll easier The box structure may become damaged if the box is raised for an extended period of time while operating the vehicle Only operate th...

Page 23: ...aximum charge capacity until they have been cycled 20 to 50 times i e charged and discharged Therefore you will notice that new batteries will not run as long as batteries that have been broken in Thi...

Page 24: ...refer to Transporting the Vehicle page 24 1 Turn off the On Off switch and remove the key 2 Affix a tow line to the tongue on the front frame member Fig 27 3 Release the parking brake 1 m 7441 Figure...

Page 25: ...e in at the proper ride height Every 25 hours Check the battery electrolyte level Check the battery cable connections Clean the batteries Every 100 hours Lubricate all grease fittings Inspect the brak...

Page 26: ...ight and toe in Lubricate all grease fittings 1 Touch up any damaged paint 1Immediately after every washing regardless of the interval listed Notation for Areas of Concern Inspection performed by Item...

Page 27: ...ial from causing excessive wear Under frequent heavy duty operating conditions lubricate all grease fittings Jacking the Vehicle Whenever the motor is run for routine maintenance and or diagnostics th...

Page 28: ...The incorrect voltage setting on the battery charger can impair function and damage the charger Always make sure the charger voltage setting matches the voltage used to power the charger m 7914 100 1...

Page 29: ...turn the key off and remove it 2 Remove the filler caps from each battery 3 If the electrolyte is not over the top of the plates in each battery cell add just enough distilled water to cover the plate...

Page 30: ...32 10 Connect the long red main positive lead between the bank of batteries and the vehicle Fig 32 11 Connect the long black main negative lead between the bank of batteries and the vehicle Fig 32 12...

Page 31: ...every 200 hours 1 Turn the ignition off and remove the key 2 Check the brake cables at the brake equalizer located under the dash and determine approximately how far up the brake rod the equalizer ne...

Page 32: ...front tongue to the ground 1 Jack the front end of the vehicle off of the ground refer to Jacking the Vehicle page 27 2 Remove the travel limiting bolt Fig 36 3 Loosen the centering bolts in the fron...

Page 33: ...the high side of the recommended amount If it is going to be run with a light load most of the time set the toe in on the low side of the recommended amount 1 Ensure that the front suspension is adjus...

Page 34: ...system They are located beneath the steering column Fig 41 Vehicle 10 amp Accessories 10 amp m 7446 1 2 Figure 41 1 Vehicle Fuse 2 Accessories Fuse Replacing the Headlights Specification Toro 104 731...

Page 35: ...s firmly in place Note Applying soapy water to the outside of the seal may aid in sliding the seal into the hood Washing the Vehicle The vehicle should be washed as needed Use water alone or with a mi...

Page 36: ...ARD REVERSE 104 7135 12V 99 7407 ACCELERATOR 1 BN 104 7129 ACCELERATOR POT BU W GY BU W BU NC NC NC IGNITION SWITCH 7 BACKUP ALARM 4 HI LOW 1 48 VDC INPUT F2 10 A CONTROLLER MILLIPAK 3 B 6 OR 4 GA 10...

Page 37: ...to the On position Check all batteries and A poor batter or power cable connection position Check all batteries and high current controller connections If the condition continues refer to your Author...

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