Toro 04375 Operator'S Manual Download Page 1 | Manualshive

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To achieve maximum safety, optimum performance,
and to gain knowledge of the machine, it is essen-
tial that you or any other operator of the machine
read and understand the contents of this manual
before starting the engine. Pay particular attention

to the instructions highlighted by the triangu-

lar safety alert symbol. Failure to comply

with the safety instructions may result in

personal injury.

OPERATOR'S

MANUAL

FORM NO. 3318-341 GB

Rev A

MODEL. 04375—

5

0001 AND UP

GREENSMASTER

®

3000-D

®

© The Toro Company—1996

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Summary of Contents for 04375

Page 1: ...and understand the contents of this manual before starting the engine Pay particular attention to the instructions highlighted by the triangu lar safety alert symbol Failure to comply with the safety instructions may result in personal injury OPERATOR S MANUAL FORM NO 3318 341 GB Rev A MODEL 04375 50001 AND UP GREENSMASTER 3000 D The Toro Company 1996 ...

Page 2: ...odel and serial number for the traction unit is on a plate that is mounted on the left front frame member The model and serial number for the cutting unit is on a plate that is mounted on the top front of the center cutting unit Use model and serial number in all correspondence and when ordering parts To order replacement parts from an authorized TORO Distributor supply the following information 1...

Page 3: ...otwear and long trousers Do not operate the equipment when barefoot or wearing open sandals 2 Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the machine 3 WARNING Petrol is highly flammable Store fuel in containers specifically designed for this purpose Refuel outdoors only and do not smoke while refueling Add fuel before starting the en...

Page 4: ...r take off and lower the attachments change into neutral and set the parking brake stop the engine and remove the key 13 Disengage the drive to attachments when transport ing or not in use 14 Stop the engine and disengage the drive to the attachment before refueling before removing the grass catcher before making height adjustments unless the adjustment can be made from the operator s position bef...

Page 5: ... fixed parts of the machine 9 On multi bladed machines take care as rotating one blade can cause other blades to rotate 10 When the machine is to be parked stored or left unattended lower the cutting means unless a posi tive mechanical lock is used 5 Safety ...

Page 6: ...glement implement input drive line Fingers or hand entangle ment chain drive Runover back over relevant machine to appear in dashed box Machine tipping riding mower Machine rollover ROPS relevant machine to appear in dashed box Stored energy hazard kickback or upward motion Hot surfaces burns to fingers or hands Hand arm entanglement belt drive Thrown or fly ing objects whole body exposure Thrown ...

Page 7: ... Slow Continuous variable linear Volume empty Volume full Machine travel direction forward rearward Control lever operating direction dual direction Control lever operating direction multiple direction Clockwise rotation Counter clock wise rotation Grease lubrication point Oil lubrication point Lift point Jack or support point Draining emptying Engine lubricat ing oil Engine lubricating oil pressu...

Page 8: ... 4 Wheel drive Power Take Off Power Take Off rotational speed Reel cutting element Reel cutting element height adjustment Traction Above working temperature range Drilling Manual metal arc welding Manual 0356 Water pump 0626 Keep dry 0430 weight Do not dispose in the garbage CE logo Engine coolant pressure Engine coolant f ilter Engine lubricating oil pressure Engine intake combustion air Engine i...

Page 9: ...r meter coolant temperature gauge and 4 bank warning lamp cluster The electrical system has a 40 amp alter nator a 40 Amp self resetting circuit breaker for glow circuit protection and 15 amp circuit breaker on the con trol panel The panel is removeable for easy access to electrical components Interlock Switches Prevent engine starting if the shift selector or mow lift systems are engaged They sto...

Page 10: ...ick insert the dipstick and close and latch the hood Continue with the pre operat ing procedures 3 If the oil level is low unscrew the oil fill cap from the top of the engine Fig 1 Add a small quantity of a high quality SAE 30 or 10W 30 detergent oil having the American Petroleum Institute API service classification CD and recheck the dipstick level Continue until the oil level is up to the FULL m...

Page 11: ... low temperatures wax appearance which may plug filters No 2 D diesel fuel above 20 F 7 C will contribute toward longer life of the pump components Do not use furnace oil Store fuel outside of buildings in a convenient location Tipping the front of the tank up slightly will allow cont aminants to collect at the lower end away from the out let Never empty the tank below 4 in 10 cm from the bottom o...

Page 12: ...ent for 15 23 liters of hydraulic oil Order Part No 44 2500 from your Authorized Toro Distributor 1 Park the machine on a level surface Make sure the machine has cooled down so the oil is cold 2 Remove the cap from the top of the reservoir and check the fluid level The fluid should be approxi 12 Before Operating Because diesel fuel is flammable use caution when storing or handling it Do not fill t...

Page 13: ...the reverse portion of pedal during forward operation Fig 5 6 Figure 6 1 Forward 2 Reverse 13 Before Operating mately 9 cm below the top of the fill hole 3 If the oil level is low slowly fill with Mobile DTE 26 or equivalent hydraulic oil until the level is cor rect Do not mix oils Install the cap IMPORTANT To prevent system contamination clean the top of hydraulic oil containers before punc turin...

Page 14: ...ol arm height selection lever IMPORTANT Do not use ether or other types of starting fluids to start the engine THROTTLE CONTROL Fig 7 The throttle control alters engine speed Moving the control forward increases engine speed FAST rear ward decreases engine speed SLOW Note The engine cannot be stopped by the throttle control BATTERY CHARGING INDICATOR Fig 7 The charging indicator light should be of...

Page 15: ...is permissible to shift from one selection to another while the Greensmaster 3000 D is in motion No damage will result 1 Neutral Used for starting Greensmaster 3000 D engine 2 No 1 Position Used for greens mowing opera tion Figure 8 1 Shift selector 3 No 2 Position Used for transport operation Note If the Greensmaster 3000 D is operated in reverse with the cutting units down the cutting units will...

Page 16: ... the mowers to insure they are clear of debris Clear the area if necessary before starting 1 Sit on the seat place the shift selector in Neutral check the mow and lift pedals to ensure they are level with one another 2 Keep your foot off the traction pedal and make sure it is in neutral 3 Move the throttle control to the full FAST position 4 Turn the ignition key to ON and hold there until the glo...

Page 17: ...will begin operation forcing air out the air bleed screw Leave the key in the RUN position until a solid stream of fuel flows out around screw Tighten the screw and turn the igni tion key to OFF 4 Unlatch and open the engine hood 5 Using a 10 mm wrench open the air bleed screw on the fuel injection pump Figure 12 1 Fuel injection pump bleeder screw 6 Turn the ignition switch key to the RUN positio...

Page 18: ...al TORO Distributor for assistance and if necessary replacement parts IMPORTANT The motor or wheel seals may show some trace of oil for a brief period of time until the Greensmaster 3000 D break in period has been completed Note Since the Greensmaster 3000 D is new and the bearings and reels are tight it is necessary to use the FAST throttle control position for this check A fast throttle setting ...

Page 19: ...ind the problem before operating the machine again PREPARING THE MACHINE FOR MOWING To assist in aligning the machine for successive cutting passes it is suggested the following be done to the No 2 and No 3 cutting unit baskets 1 Measure in approximately 5 inches 13 cm from the outer edge of each basket 2 Either place a strip of white tape or paint a line onto each basket paralleling the outer edg...

Page 20: ...of the uncut por tion of the green Fig 14 15 Some find it useful to include the outer edge of the steering wheel as part of the sight line i e keep the steering wheel edge aligned with a point that is always kept the same distance away from the front of the machine Fig 14 15 Figure 15 1 Alignment stripe 2 Approximately 13 cm 3 Cut grass on the left 4 Keep focal spot 2 3 meters ahead of the machine...

Page 21: ... areas at a reduced speed shift selector in No 1 and cross severe undulations carefully Familiarize yourself with the width of the Greensmaster 3000 D Do not attempt to pass between objects that are close together so that cost ly damage and downtime can be prevented INSPECTION AND CLEAN UP AFTER MOWING After mowing thoroughly wash the machine with a gar den hose without a nozzle so that excessive ...

Page 22: ...eration 1 Wipe grease fitting clean so foreign matter cannot be forced into the bearing or bushing 2 Pump grease into the gearing or bushing 3 Wipe up excess grease 4 Apply grease to the reel motor shaft when the cut ting unit is removed for service Figure 16 1 Engine oil drain plug 2 Engine oil filler 3 Pivot hinge 22 Before servicing or making adjustments to the machine stop the engine and remov...

Page 23: ... cap 2 Oil fill hole Figure 20 1 Coat with grease Figure 21 1 Rear wheel bearings Figure 23 1 Cylinder mount pin Figure 22 Figure 19 1 Mow pedal pivot 2 Lift arm pivot 3 Pull frame roller 4 Refer to cutting unit manual Figure 18 1 Grease ...

Page 24: ...HANGE INTERVALS See operator s manual for initial change Fluid Type Capacity Change Intervals Fluid Filter Filter Part Number Engine Oil SAE 30 SG 4 liter 50 hours 100 hours 67 4330 Air Filter 100 hours 27 7110 Fuel Filter 400 hours 63 8300 Hydraulic Oil Mobil DTE 26 17 liter 2 000 hours 2 000 hours 74 3570 Fuel Tank Unleaded Gas 28 4 liter Radiator 50 50 mix water ethylene glycol 6 6 liter Every ...

Page 25: ...ter canister 2 Water drain Figure 28 1 Fuel pump assembly 2 Fuel pump cover unscrew Figure 26 1 Fuel shut off valve Figure 29 1 Felt strips under straps 2 Reservoir drain plug 3 Pump section lines Figure 30 1 Hydraulic filter ...

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