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3

Safety

Safe Operating Practices

Read, understand, and follow all instructions in the
traction unit operator’s manual before operating the
cutting unit.

Read, understand, and follow all instructions in this
operator ’s manual before operating the cutting unit.

Never allow children to operate the cutting units. Do
not allow adults to operate traction unit or cutting units
without proper instruction. Only trained operators who
have read this manual should operate the cutting units.

Never operate the cutting units when under the
influence of drugs or alcohol.

Keep all shields and safety devices in place. If a
shield, safety device or decal is illegible or damaged,
repair or replace it before operation is commenced.
Also tighten any loose nuts, bolts, and screws to ensure
cutting unit is in safe operating condition.

Always wear substantial shoes. Do not operate cutting
unit while wearing sandals, tennis shoes, sneakers or
shorts. Also, do not wear loose fitting clothing which
could get caught in moving parts. Always wear long
pants and substantial shoes. Wearing safety glasses,
safety shoes and a helmet is advisable and required by
some local ordinances and insurance regulations.

Remove all debris or other objects that might be
picked up and thrown by the cutting unit reel blades.
Keep all bystanders away from the mowing area.

If the cutting blades strike a solid object or the cutting
unit vibrates abnormally, stop and shut the engine off.
Check cutting unit for damaged parts. Repair any
damage before restarting and operating the cutting
unit.

Lower the cutting units to the ground and remove key
from ignition switch whenever machine is left
unattended.

Be sure cutting units are in safe operating condition by
keeping nuts, bolts and screws tight.

Remove key from ignition switch to prevent accidental
starting of the engine when servicing, adjusting or
storing the machine.

Perform only those maintenance instructions described
in this manual. If major repairs are ever needed or
assistance is desired, contact an Authorized Toro
Distributor.

To ensure optimum performance and safety, always
purchase genuine Toro replacement parts and
accessories to keep the Toro all TORO. Never use
“will-fit” replacement parts and accessories made
by other manufacturers. 
Look for the Toro logo to
assure genuineness. Using unapproved replacement
parts and accessories could void the warranty of The
Toro Company.

Safety and Instruction Decals

Safety decals and instructions are easily visible to the operator and are located near any
area of potential danger. Replace any decal that is damaged or lost.

ON FRONT SHIELD OF CUTTING UNIT

(Part No. 93–6688 for CE)

ON FRONT SHIELD OF CUTTING UNIT

(Part No. 67–7960)

1.

Read the operator’s manual before performing maintenance.

2.

Cutting hazard to hands or feet—stop the engine and ensure
all moving parts have stopped before placing hands or feet in
the reel area.

Summary of Contents for 03860

Page 1: ...Operator s Manual Domestic English EN Form No 3326 983 Rev A 5 7 and 11 Blade Reels for Reelmaster 5500 6000 Series 03860 220000792 Up 03861 220000792 Up 03862 220000792 Up...

Page 2: ...e Toro parts or additional information contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready Figure 1 illustrates the location of th...

Page 3: ...lades strike a solid object or the cutting unit vibrates abnormally stop and shut the engine off Check cutting unit for damaged parts Repair any damage before restarting and operating the cutting unit...

Page 4: ...reel motors to vary reel speed and maintain proper clip For proper clip the controller needs to know what cutting units are installed 5 7 or 11 blade and the height of cut Note Refer to Traction Unit...

Page 5: ...all nuts and bolts are securely fastened 3 Make sure carrier frame suspension operates freely and does not bind when moved back and forth Adjusting Front Shield Adjust front shield for desired grass c...

Page 6: ...recommends light contact between the reel and bedknife However for dry and or sparse conditions a 001 002 03 05 mm clearance may be required to prevent heat buildup which can cause uneven wear in the...

Page 7: ...n both ends to insure the bedknife did not move when re tightening the pivot hub lock nuts B Setting Cutting Unit Attitude Important Cutting unit attitude has a significant impact on the performance o...

Page 8: ...auge bar This setting is from the bar face to the end of the screw Fig 7 Note Rotate the cutting unit backward to gain access to reel and bedknife 3 Set the front height of cut rod height B using the...

Page 9: ...16 29 6 top 6 0 84 21 4 1 26 32 0 0 92 23 6 top 8 0 90 22 9 1 46 37 2 0 69 17 6 top 1 125 29 2 0 85 21 7 0 73 18 6 1 28 32 6 top 4 0 91 23 1 0 93 23 7 1 04 26 5 top 6 0 96 24 6 1 13 28 9 0 80 20 4 top...

Page 10: ...t 4 Place the gauge bar across front and rear rollers The first screw head needs to fit snugly over edge of the bedknife while the gauge bar contacts the front roller Fig 10 Note The rear roller does...

Page 11: ...of the reel blades and the outermost contact points between the reel and bar are equal distances from the center of the reel 3 Rock cutting unit forward on reel blades and steel bar until front rolle...

Page 12: ...nt to rear roller This helps to reduce a wave pattern in the turf also known as bobbing Important Make spring adjustments with cutting unit mounted to traction unit and lowered to shop floor Refer to...

Page 13: ...l blades continue to run against the bedknife a slight burr will appear on the front cutting edge surface the full length of the bedknife If a file or a light face grind is occasionally run across the...

Page 14: ...es not eliminate reel end play replace reel bearings Note Reel bearings do not require pre load Over tightening reel bearing adjuster nut will damage reel bearings 4 Retighten set screw securing beari...

Page 15: ...15...

Page 16: ...ather storage practices contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to damage to seats du...

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