Toro 03860 Operator'S Manual Download Page 13

13

Maintenance

Note: Determine the left and right sides of the machine
from the normal operating position.

Cutting Unit Daily Adjustments

Prior to each day’s mowing, or as required, each
cutting unit must be checked to verify proper
bedknife–to–reel contact. This must be performed
even though quality of cut is acceptable.

1.

Lower cutting units onto a hard surface, shut off

engine and remove key from ignition.

2.

Slowly rotate reel in reverse direction listening

for reel–to–bedknife contact. If no contact is evident,
turn bedknife adjusting knob clockwise, one click at a
time, until light contact is felt and heard.

3.

If excessive contact is felt, turn bedknife

adjusting knob counterclockwise, one click at a time
until no contact is evident. Then turn bedknife
adjusting knob one click at a time clockwise, until
light contact is felt and heard.

Important

 

Light contact is preferred at all times. If

light contact is not maintained, bedknife / reel edges will
not sufficiently self–sharpen and dull cutting edges will
result after a period of operation. If excessive contact is
maintained, bedknife/reel wear will be accelerated,
uneven wear can result, and quality of cut may be
adversely affected.

Note: As the reel blades continue to run against

the bedknife a slight burr will appear
on the front cutting edge surface the
full length of the bedknife. If a file (or
a light face grind) is occasionally run
across the front edge to remove this
burr, improved cutting edge sharpness
can be obtained.

After extended running, a ridge will eventually
develop at both ends of the bedknife. These notches
must be rounded off or filed flush with cutting edge
of bedknife to assure smooth operation.

Lubrication

Each cutting unit has (7) grease fittings (Fig. 15) that
must be lubricated regularly with No. 2 General
Purpose Lithium Base Grease.

The lubrication points are front roller (2), rear roller
(2), reel bearing (2) and bedknife adjuster.

Important

 

Lubricating cutting units immediately after

washing helps purge water out of bearings and increases
bearing life.

1. Wipe each grease fitting with a clean rag.

2. Apply grease until clean grease is seen coming out of

roller seals and bearing relief valve.

3. Wipe excess grease away.

(2)

(2)

(2)

1

Figure 15

1.

Relief valve

Reel Bearing Adjustment

To insure long life of the reel bearings, periodically
check if reel end play exits.  The reel bearings can be
checked and adjusted as follows:

Note: Bearing and bearing housing were preset

at factory as indicated with a paint
mark.

1. Loosen reel to bedknife contact by turning the

bedknife adjusting knob (Fig. 16) counter–clockwise
until no contact exists.

Summary of Contents for 03860

Page 1: ...Operator s Manual Domestic English EN Form No 3326 983 Rev A 5 7 and 11 Blade Reels for Reelmaster 5500 6000 Series 03860 220000792 Up 03861 220000792 Up 03862 220000792 Up...

Page 2: ...e Toro parts or additional information contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready Figure 1 illustrates the location of th...

Page 3: ...lades strike a solid object or the cutting unit vibrates abnormally stop and shut the engine off Check cutting unit for damaged parts Repair any damage before restarting and operating the cutting unit...

Page 4: ...reel motors to vary reel speed and maintain proper clip For proper clip the controller needs to know what cutting units are installed 5 7 or 11 blade and the height of cut Note Refer to Traction Unit...

Page 5: ...all nuts and bolts are securely fastened 3 Make sure carrier frame suspension operates freely and does not bind when moved back and forth Adjusting Front Shield Adjust front shield for desired grass c...

Page 6: ...recommends light contact between the reel and bedknife However for dry and or sparse conditions a 001 002 03 05 mm clearance may be required to prevent heat buildup which can cause uneven wear in the...

Page 7: ...n both ends to insure the bedknife did not move when re tightening the pivot hub lock nuts B Setting Cutting Unit Attitude Important Cutting unit attitude has a significant impact on the performance o...

Page 8: ...auge bar This setting is from the bar face to the end of the screw Fig 7 Note Rotate the cutting unit backward to gain access to reel and bedknife 3 Set the front height of cut rod height B using the...

Page 9: ...16 29 6 top 6 0 84 21 4 1 26 32 0 0 92 23 6 top 8 0 90 22 9 1 46 37 2 0 69 17 6 top 1 125 29 2 0 85 21 7 0 73 18 6 1 28 32 6 top 4 0 91 23 1 0 93 23 7 1 04 26 5 top 6 0 96 24 6 1 13 28 9 0 80 20 4 top...

Page 10: ...t 4 Place the gauge bar across front and rear rollers The first screw head needs to fit snugly over edge of the bedknife while the gauge bar contacts the front roller Fig 10 Note The rear roller does...

Page 11: ...of the reel blades and the outermost contact points between the reel and bar are equal distances from the center of the reel 3 Rock cutting unit forward on reel blades and steel bar until front rolle...

Page 12: ...nt to rear roller This helps to reduce a wave pattern in the turf also known as bobbing Important Make spring adjustments with cutting unit mounted to traction unit and lowered to shop floor Refer to...

Page 13: ...l blades continue to run against the bedknife a slight burr will appear on the front cutting edge surface the full length of the bedknife If a file or a light face grind is occasionally run across the...

Page 14: ...es not eliminate reel end play replace reel bearings Note Reel bearings do not require pre load Over tightening reel bearing adjuster nut will damage reel bearings 4 Retighten set screw securing beari...

Page 15: ...15...

Page 16: ...ather storage practices contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to damage to seats du...

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