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SAS 16.6

INSTRUCTION MANUAL

ENGLISH VERSION TRANSLATED FROM THE ORIGINAL VERSION

TORNOS SA CH-2740 MOUTIER

http://www.tornos.ch

Ref. : 300801_en

Caution!

Before handling the machine,
all users must read the and pay particular attention to the
"SAFETY INSTRUCTIONS" !
Keep this document for future reference.

Summary of Contents for SAS 16.6

Page 1: ...INAL VERSION TORNOS SA CH 2740 MOUTIER http www tornos ch Ref 300801_en Printed in Switzerland Copyright 1999 2012 Caution Before handling the machine all users must read the and pay particular attention to the SAFETY INSTRUCTIONS Keep this document for future reference ...

Page 2: ......

Page 3: ...Instruction manual SAS 16 6 300801_en 12 12 I Identification I 1 Document Instruction manual SAS 16 6 No 300801_en Version manager Version Date Description 10 12 19 10 2012 First edition ...

Page 4: ...n 12 12 Instruction manual SAS 16 6 I 2 Manufacturer TORNOS SA Rue Industrielle 111 CH 2740 MOUTIER SWITZERLAND Tel 41 0 32 494 44 44 Fax 41 0 32 494 49 03 contact tornos ch www tornos ch I 3 Products SAS 16 6 ...

Page 5: ...e first aid 4 Inform ambulance staff Position s of first aid box Fire 1 Notify the fire brigade 2 Find shelter for yourself and others 3 Close window s and door s 4 Inform the fire brigade staff 5 Put the fire out Evacuation 1 Notify the people in danger and evacuate them 2 Leave the premises using the stairs 3 Go to the assembly point Assembly point s Person in charge of keeping the emergency num...

Page 6: ...300801_en 12 12 Instruction manual SAS 16 6 ...

Page 7: ...rgy supply connection specifications 1 10 1 5 1 Electrical connection 1 10 1 5 2 Installation characteristics 1 11 1 5 3 Pneumatic connection 1 13 1 6 Guard opening closing 1 15 1 7 Consumable filling 1 17 1 7 1 Lubricants 1 17 1 7 1 1 Lubricant equivalence table 1 17 1 7 1 2 Lubricant equivalence table greases 1 17 1 7 1 3 Restrictions 1 18 2 Installation 2 1 2 1 Work environment specific to the ...

Page 8: ... Preparation of the machine for movement 2 17 2 9 1 Disconnecting power sources 2 17 2 9 1 1 Electrical power supply 2 17 2 9 1 2 Pneumatic power supply 2 18 2 9 2 Emptying liquids 2 18 2 9 2 1 Cutting liquid 2 18 2 9 2 2 Greasing liquid 2 18 2 9 2 3 Machine cleaning 2 18 2 10 Moving the machine 2 19 2 10 1 Lifting the machine 2 19 ...

Page 9: ...achine see the document Transport sheet 1 1 Machine identification Fig 1 The warning plate contains the following information Location of parts Rep Description 1 Machine type 2 Serial number 3 Machine identification number 4 Year of manufacture Mandatory The serial number must be quoted for all contacts with TORNOS SA departments ...

Page 10: ...m length parts with LP cams mm 75 The use of LP cams limits production to 60 p min and spindle speed to 6000 rpm Number of transverse sliders 6 Run of transverse sliders mm 20 Number of available independent feeders 4 Normal run for independent feeders mm 45 Central slider run mm 50 Drive motor for spindles Constant torque up to 4 000 rpm Nm 47 7 Constant power from 1500 rpm 50 ED kW 7 5 Camshaft ...

Page 11: ...Instruction manual SAS 16 6 1 Installation conditions 300801_en 12 12 1 3 1 2 2 Machine dimensions with the unprotected reel Fig 2 L l l1 B 3m bars 5049 2377 2469 152 4 m bars 6049 3377 3469 493 ...

Page 12: ...12 12 1 Installation conditions Instruction manual SAS 16 6 1 4 1 2 3 Machine dimensions with the unprotected with reel and protection Fig 3 L l l1 A 3 m bars 5049 2377 2517 2101 5 4 m bars 6049 3377 3517 2760 5 ...

Page 13: ...nstruction manual SAS 16 6 1 Installation conditions 300801_en 12 12 1 5 1 2 4 Machine dimensions with the unprotected sediment tank Fig 4 L l l1 B 3m bars 5049 2377 2469 152 4 m bars 6049 3377 3469 493 ...

Page 14: ... for access all around the machine and its periphery This clearance space is reserved and authorised only to those people working on the machine for production or maintenance purposes Specifications Name Unit Value Minimum safety clearance all around the machine m 1 Warning The clearance space of 1 metre around the machine must consider the dimensions of the optional peripherals ...

Page 15: ... disposed of in accordance with the regulations in force in the country of installation Scrapping Scrapping the machine its components and the elements connected to it must be performed in observance of the environmental regulations in force in the country of installation Special attention must be paid to lubricant oils batteries electronic parts which must be handed over to a recycling plant Regu...

Page 16: ...l information on the noise as well as hearing protection devices at work stations wearing these is recommended Specifications Name Unit Value Maximum ambient humidity 79 Room temperature of the workplace C 5 35 Relative temperature C 15 Note The parameters which influence the real exposure levels include the duration of the operator s exposure to noise the shop characteristics the other sources of...

Page 17: ...must be 10m3 per kilogram of CO2 in order to allow use of the fire fighting equipment reference 5483 Warning If the room volume is too small there is a risk of death from asphyxiation when using the fire fighting device Minimum shop volume per machine Name Unit Value SAS 16 6 m3 100 Information The premises where the machine is installed must be adequately ventilated Mandatory Observe the regulati...

Page 18: ...by another network than 380 V 50 Hz 400 V 50 Hz 420 V 50 Hz 440 V 60 Hz 460 V 60 Hz 480 V 60 Hz you need to connect the TM2 transformer see also chapter XX referring to the diagram SAS 16 6 no 300197 Note When the machine is installed it is important to replace the 4 lifting rings for the electric cabinet see figure 6 by the 4 screws with special washers This is to weatherproof the electric cabine...

Page 19: ...R2 circuit breaker of the electromagnetic and thermal type Connect the power according to the real network measurements The tolerances indicated in the table must not be surpassed in any event Specifications Name Unit Value Power active kW 9 Installed power kVA 15 Specifications Network power foreseen V Previously delayed fuse A Frequency foreseen Hz Entrance section mm2 200 20 Nm 40 50 60 10 230 ...

Page 20: ...300801_en 12 12 1 Installation conditions Instruction manual SAS 16 6 1 12 Fig 6 Fig 7 Network entrance inlet ...

Page 21: ...n eventual air spray gun for the user See also Control panel for periodic maintenance Air consumption can vary according to the equipment and production features You can normally count on the following values Pressure adjustment Name Unit Value Main regulator ref R bar 6 Lubrication regulator ref RL bar 2 Air consumption Name Unit Value Standard machines without spindle stoppage Nl min 120 to ca 1...

Page 22: ...300801_en 12 12 1 Installation conditions Instruction manual SAS 16 6 1 14 Fig 8 ...

Page 23: ...dure Starting condition Operator access Maintenance access 1 Spindles Unscrew the panel bolt Spindle stop Cam stopping X X 2 Cams Move the sliding door Spindle stop Cam stopping X X 3 Rear of spindles Belt Swivel the electrical cabinet Spindle stop Cam stopping X X 4 Electrical cabinet Open the squared lock Machine power off X 5 Motor Open the squared lock Machine power off X 6 Pumps Open the squa...

Page 24: ...300801_en 12 12 1 Installation conditions Instruction manual SAS 16 6 1 16 Fig 9 ...

Page 25: ...L FD 10 DIN HL 10 HLP 10 ISO L HG 68 DIN CGLP 68 HLP 68 Shell Tellus oil C10 Tonna TX 68 Tellus 68 Mobil Velocite oil no 6 Vactra oil no 2 Texaco TEXACO WAY LUBRICANT 68 Castrol Hyspin AWS 10 Magnaglide D68 Quantity necessary for a machine Quantity 5 litres For maintenance 120 hours Notes Lubricant form Recommended lubricants and necessary quantities Greases Lubricant type Type according to standa...

Page 26: ...h chlorinated additives active sulphur and heavy metal additives Moreover the degree of corrosion of copper according to European standard EN ISO 2160 must not exceed 1 TORNOS SA may not be held liable for any damage caused by non compliance with these prohibitions Prohibited Emulsion TORNOS SA does not authorise the use of aqueous cutting oils emulsion on SAS 16 6 type machines ...

Page 27: ...Instruction manual SAS 16 6 2 Installation 300801_en 12 12 2 1 2 Installation ...

Page 28: ...oor or on workstations Clean interior of the machine regularly Warning Order and cleanliness around the machine are key factors for safety Danger of slipping falling and injury Mandatory The user in charge of the machine handling must be used to handling travelling cranes and hoists Warning When performing handling on the machine make sure nothing is in the way Information The premises where the m...

Page 29: ...Instruction manual SAS 16 6 2 Installation 300801_en 12 12 2 3 Fig 1 Conditions of use Noise Order and cleanliness Safety clearance Quality of the floor ...

Page 30: ...sport straps To prevent the moving parts of the machine from being damaged during transport locking parts are placed around and in the interior of the machine Warning Do not remove the transport clamps until the machine is positioned and completely stabilised Starting condition Machine in place and stabilised Step Key Action Observation 1 Remove the wooden wedges and the cords outside the machine ...

Page 31: ...ed specialist who has taken an installation training course held by TORNOS SA Starting condition Machine in place and stabilised Step Key Action Observation 1 Carefully clean all the parts coated with rustproof treatment Use a rag dampened with detergent benzene or petrol Danger This operation is to be done in a well ventilated area Warning Do not change the settings or damage the machine parts Av...

Page 32: ...nd joints provided for this Connect the catches according to the data in chapter 2 7 1 1 The reel support which serves the accessories cabinet must be affixed solidly to the floor with the 4 bolts Before setting the machine and its rear support into permanent position mount the reel and check carefully the level and barfeeder tube horizontal alignment Setting the height is done using a B split fla...

Page 33: ...Instruction manual SAS 16 6 2 Installation 300801_en 12 12 2 7 Fig 3 ...

Page 34: ...2 Installation Instruction manual SAS 16 6 2 8 2 6 Oil recovery tank Fig 4 Starting condition Levelled machine Step Description Observation 1 Slide the tank under the machine Place it between the feet 2 Level the tank ...

Page 35: ...nnection For more information on the subject of electrical specifications see the chapter Description in the instruction manual For more information refer to the electric schematic diagrams in the electrical cabinet Information The machine can be connected directly to the local mains or through an autotransformer Warning If the sector supply is different than 400 V 50 Hz 20 A 10 kVA or 460 V 60 Hz...

Page 36: ...Temperature reading for spindle motor ST30 Motor camshaft tachy BV3 Absolute encoder BQ3 To do this do as follows Pass the cables to the inside of the panel according to figure 5 and grease the cable passage Plug in the cable plug Spindle temperature reading to the JY1 connector of the spindle amplifier AD30 see figure 8 Plug the cable plug Camshaft tachy to the connector ENC1 JF1 of the Power Mat...

Page 37: ...o the back side 3 Undo the screws 3 to remove the panel 4 Pass the cable through the network entrance 1 5 Connect the mains onto the XT0 terminal block 2 on the R S T blocks and the JN vt wire on the bock s earthing The earthing wire isn t needed for the machine to function If there is one connect it the the blue N block Minimum cable cross section 6 mm 6 Turn the local mains on 7 Set the main swi...

Page 38: ...3 from the local mains electrical installation 4 This is to be carried out by a qualified and authorised member of staff 2 Connect the autotransformer mains cable 3 on the machine terminal block 2 Minimum cable cross section 6 mm See figure 7 below 3 Reconnect the autotransformer 3 to the local mains 4 Turn the main switch 1 ON 5 Check the rotating field 6 Check the voltage at the socket 220 240 V...

Page 39: ...ted on the terminal panel figure 8 XS6 XS7 barfeeder with interface for the former machine XS94 barfeeder with standard interface XS38 chip conveyor with standard interface XS31 magnetic chip conveyor XS12 XS13 auxiliary motors such as drill splitter counter rotator etc XS20 German socket This socket can be used to connect a VIB conveyor Fig 8 Note For some of these options an extension cable sepa...

Page 40: ...ns of the machine Name Unit Value Quality according to ISO 8573 1 Operating pressure bar 6 Average consumption of 6 bar system m h 20 Quality class shop standard 4 Maximum particle size μm 15 Mass concentration mg m 8 Maximum pressurised dew point C 3 Maximum concentration in oil mg m 5 Fast connection G 1 4 Starting condition Machine in place and stabilised Step Key Action Observation 1 Connect t...

Page 41: ...tank For more information on the subject of cutting liquid see the Logbook manual Fig 10 Starting condition Machine in place and stabilised Step Key Action Observation 1 Open the overflow panel on the rear cams 1 Knurled screw 2 Fill the tank With VG15 cutting liquid up to the upper limit shown on the gauge 1 ...

Page 42: ...ct of oils see the Logbook manual Fig 11 Starting condition Machine in place and stabilised Step Key Action Observation 1 Remove the access panel to the pumps 3 square wrench 2 Fill the tanks Tank 1 With ISO L FD10 mineral oil Tank 2 With ISO L HG68 mineral oil up to the upper limit shown on the oil level gauge 3 ...

Page 43: ...nother space For more information on unpacking the case see the Transportation Sheet 2 9 1 Disconnecting power sources 2 9 1 1 Electrical power supply Fig 12 Warning In order to avoid any personal injury or damage to the equipment please read the instructions in the Safety instructions manual Step Key Action Observation 1 Turn the main switch to position 0 2 Disconnect the mains 3 Disconnect the m...

Page 44: ...on 1 Disconnect the supply pipe 1 1 Information The cut off liquid must be pumped using an external pump and stored in appropriate containers Information It is not necessary to drain the centralised greasing circuit to move the machine Danger This operation is to be done in a well ventilated area Warning Be careful not to damage or change anything Avoid using compressed air and products which can ...

Page 45: ...t be locked by transport clamps Danger All personnel should stay clear of the range of action during all machine handling operations 1 Place the lifting bars under the machine in the provided openings As indicated in the drawing below Min working load 1650 kg ø of the bars 50 mm 2 Position the straps Min working load 1650 kg Warning All personnel should stay clear of the range of action during all...

Page 46: ...300801_en 12 12 2 Installation Instruction manual SAS 16 6 2 20 ...

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