tornos DECO 20/10 PTO Programming Manual Download Page 2

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TABLE OF CONTENTS

1. INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1

MONO PTO MACHINES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. MACHINE SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1

SYNOPTIC TABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2

NAMES OF AXES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3

AXIS TRAVEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4

NAMES OF SPINDLES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5

MAXIMUM SPINDLE SPEED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.6

KINEMATICS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. PROGRAMMING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1

CREATING A PART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2

MODEL WITH CONTENTS OF OPERATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3

OPERATION GRID. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4

TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.1

Names of tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.2

Positions of standard tool-holders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.3

Tool geometries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.3.1

Mainwork gangs 1 and 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.3.2

Mainwork gangs 1 and 2 with turning tool. . . . . . . . . . . . . . . . . . . . . . . . .

3.4.3.3

Frontwork attachment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.3.4

Cross backwork. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.3.5

Turning cross backwork. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.3.6

Longitudinal backwork. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.4

Tool grid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5

G Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.6

M Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Summary of Contents for DECO 20/10 PTO

Page 2: ...ROGRAMMING 3 1 CREATING A PART 3 2 MODEL WITH CONTENTS OF OPERATIONS 3 3 OPERATION GRID 3 4 TOOLS 3 4 1 Names of tools 3 4 2 Positions of standard tool holders 3 4 3 Tool geometries 3 4 3 1 Mainwork gangs 1 and 2 3 4 3 2 Mainwork gangs 1 and 2 with turning tool 3 4 3 3 Frontwork attachment 3 4 3 4 Cross backwork 3 4 3 5 Turning cross backwork 3 4 3 6 Longitudinal backwork 3 4 4 Tool grid 3 5 G Cod...

Page 3: ...gramming These machines feature more sophisticated technology PTO than previous machines PNC This technological progress explains the existing differences with the previous Deco and EvoDECO machines The main differences are Name of axes Name of spindles Numbering of tools Support geometric values Model M Codes ...

Page 4: ...Page 4 of 26 2 MACHINE SPECIFICATIONS 2 1 SYNOPTIC TABLE ...

Page 5: ...mainwork gang 1 C11 Headstock C axis A11 Tools A axis X21 Vertical X mainwork gang 2 Y21 Vertical Y mainwork gang 2 A21 Tools A axis X31 X on frontwork gang Z31 Z on frontwork gang C31 Tool C axis X41 X Tailstock Z41 Z Tailstock Y41 Y Tailstock C41 Counter spindle C axis C42 Backwork tool C axis Z42 Manipulator ...

Page 6: ... 117 5 50 Y21 0 185 5 190 X31 85 136 85 221 Z31 407 5 407 5 202 5 205 X41 270 315 1 316 Z41 335 335 20 315 Y41 0 136 1 137 AXES Guidebush Reference Soft limits Soft limits Travel X11 167 5 167 5 117 5 50 Z11 Fixed 140 400 140 260 Turning 140 400 140 260 guidebushes 140 400 140 260 Auto adjustable 140 400 140 260 Y11 0 185 5 190 X21 167 5 167 5 117 5 50 Y21 0 185 5 190 X31 85 136 85 221 Z31 407 5 4...

Page 7: ...pindle S21 Mainwork gang 2 tool spindle S31 Frontwork tool spindle S41 Tailstock S42 Backwork tool spindle 2 5 MAXIMUM SPINDLE SPEED DECO20 SPINDLES Max speed S11 10 000 S12 5 500 S21 8 000 S31 6 000 S41 10 000 S42 8 000 DECO26 SPINDLES Max speed S11 8 000 S12 5 500 S21 8 000 S31 6 000 S41 6 000 S42 8 000 ...

Page 8: ...Page 8 of 26 2 6 KINEMATICS ...

Page 9: ...nchronisations and constraints if necessary 8 Enter the new operations Edit the ISO code Save 9 Simulate the program Use the graph for critical operations of Machine No Action Observation 10 Change and adjust the spindle guidebush and barfeeder collets 11 Change adjust and measure the counter spindle collet 3010 and the manipulator jaws T2450 the ejector pre set the tools 12 Enter the new values i...

Page 10: ... Cutting position in Z Cut off End of cutting Retraction of mainwork gang 2 to the reference pos Indexing of tool T1301 Additional zero offset contained in macro G915 Cancellation of additional zero offset contained in macro G915 Return to ref position X31 and Z31 Part ejection Approach of the counter spindle Counter spindle power on and synchronisation S11 S41 Part pickoff counter spindle approac...

Page 11: ...Page 11 of 26 3 3 OPERATION GRID CUSTOMER ORDER NO PART NO PROG NO Out Z11 X11 Y11 Out Z11 X12 Y12 Out Z31 X31 Out Z41 X41 Y41 ...

Page 12: ... System 02 Supports 01 02 03 04 05 System 03 Supports 01 02 03 04 System 04 frontwork Supports 01 02 03 04 System 04 Supports 11 12 13 Tool geometry D Supports 01 02 03 04 05 D0 D1 D9 Supports 01 02 03 04 05 D0 D1 D9 Supports 01 02 03 04 D0 D1 D9 Supports 01 02 03 D0 D1 D9 Supports 11 12 13 1 D0 D1 D9 Example 1 T1203 D0 or T12030 T Tool 1 Station 1 spindle S11 2 System 2 03 Position 3 on the syste...

Page 13: ... Z11 Mainwork gang 2 1205 1205 1205 X21 Y21 Z11 Mainwork gang 2 1301 1301 1301 X31 Z31 On frontwork gang 1302 1302 1302 X31 Z31 On frontwork gang 1303 1303 1303 X31 Z31 On frontwork gang 1304 1304 1304 X31 Z31 On frontwork gang 1391 1391 1391 X31 Z11 On frontwork gang 1392 1392 1392 X31 Z11 On frontwork gang 1393 1393 1393 X31 Z11 On frontwork gang 1394 1394 1394 X31 Z11 On frontwork gang 2401 240...

Page 14: ...resetter Mainwork gang 1 X 0 Y 4 Z 20 Mainwork gang 2 X 0 Y 4 Z 20 Mainwork gang 2 Mainwork gang 1 3 4 3 2 Mainwork gang 1 and 2 with turning tools Turning tools fitted on mainwork gangs 1 and 2 Geometries Standard Mainwork gang 1 X 127 5 Y 0 Z 25 45 Mainwork gang 2 X 127 5 Y 0 Z 25 45 Geometries Presetter Mainwork gang 1 X 0 Y 0 Z 25 45 Mainwork gang 2 X 0 Y 0 Z 25 45 Mainwork gang 2 Mainwork gan...

Page 15: ...andard X 0 Z 187 5 Geometries Presetter X 0 Z 0 3 4 3 4 Cross backwork Cross stationary tools fitted in backwork Geometries Standard CW X 127 5 Y 4 Z 40 CCW X 127 5 Y 4 Z 40 Geometries Presetter CW X 0 Y 4 Z 40 CCW X 0 Y 4 Z 40 Counter spindle anti clockwise rotation CCW Counter spindle clockwise rotation CW ...

Page 16: ...work Turning cross tools in backwork Geometries Standard X 127 5 Y 0 Z 45 Geometries Presetter X 0 Y 0 Z 45 3 4 3 6 Axial backwork gang tools Cross tools fitted in backwork Geometries Standard X 25 Y 0 Z 187 5 Geometries Presetter X 0 Y 0 Z 0 ...

Page 17: ...Page 17 of 26 3 4 4 Tool grid ...

Page 18: ... G35 Descending pitch threading G40 Cancellation of nose correction G41 Nose correction to left G42 Nose correction to right G52 Delete all zero offsets G53 Delete all additional zero offsets programmed by G54 and G55 G54 Additional zero offset based on the current coordinates system G55 Additional zero offset based on the initial coordinates system part zero Erases G54 G56 Zero offset compared wi...

Page 19: ...e programming G92 Maximum spindle speed limit for G96 G94 Asynchronous feed mm min G95 Interlinked feed mm rev G96 Constant cut off speed m min G97 Cancellation of G96 G98 Asynchronous feed mm min G98 G94 G99 Interlinked feed mm rev G99 G95 G1 G100 Non productive move mode G2 G100 Non productive move mode G3 G100 Non productive move mode Gxx12 1 Polar coordinates interpolation switching in axis C ...

Page 20: ...1 during an intermediate part pickoff G920 Global variable control G921 Initialisation of offsets and positions for backwork G922 Retraction of the counter spindle G923 Part ejection from the counter spindle G933 Threading at tool chasing G940 Check of global variables Long parts G941 Zero offset calculation based on part length Long parts G942 New part feeding Long parts G952 Turning of polygons ...

Page 21: ...tool breakage check 3 M37 Detector part presence check 3 M38 Detector tool breakage check 4 M39 Detector part presence check 4 M60 New bar loading must under all circumstances be programmed in op ISO M82 Barfeeder thrust enable M83 Barfeeder thrust off M84 Counter spindle ejector feed M85 Counter spindle ejector retraction M108 20 bar spraying at guidebush M109 20 bar coolant spraying at guidebush...

Page 22: ...k control M188 Check long part recuperator tipper forward M189 Check long part recuperator tipper back M190 Guidebush closing M191 Guidebush setting M192 Guidebush opening M200 Mx My Allows you to initialise another M code numerical value M242 M1 Part counter M531 M1 M0 Pump power off M531 M1 M1 Pump power on M531 M11 M0 Stop spraying valve 1 15 bar pump with 3 outlets M531 M11 M1 Start spraying v...

Page 23: ...trol Z41 for all axes M702 M4 M0 Cancellation of the torque limit Z41 for all axes M702 M5 M0 Cancellation of servo lag control Z41 for all axes M74x M1 M0 Deactivated auxiliary spindle rotation X number of auxiliary spindles M74x M1 M1 Activated auxiliary spindle rotation X number of auxiliary spindle M74x M2 Auxiliary speed set point spindle initialised with M200 X number of auxiliary spindle M7...

Page 24: ...l socket 2 M902 M2 M1 Activation of output 2 on optional socket 2 M902 M3 My Optional socket 2 configuration M902 M4 Optional socket 2 input check Activation of cutting liquid by counter spindle M90x M1 M0 Deactivation of output 1 on optional socket 1 X number of optional socket M90x M1 M1 Activation of output 1 on optional socket 1 X number of optional socket M90x M2 M0 Deactivation of output 2 o...

Page 25: ...ckwise M4204 Rotation S42 counterclockwise M4205 Stop S42 Mxx18 Synchronisation of spindle phase N xx Mxx19 Oriented stop of the spindle N xx Mxx98 Spindle N xx switching in rotary axis C Mxx98 D Cylindrical interpolation switch to rotary axis C Mxx98 D 1 Polar coordinates interpolation switching in rotary axis C Mxx99 Restoration of spindle mode for Nxx spindle Respective cancellation of Mxx98 ...

Page 26: ...Page 26 of 26 ...

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