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Tornatech GPD, Installation And Maintenance Manual, Page: 18 / 61

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Tornatech GPD Installation And Maintenance Manual Download Page 18

 

 

18 

 

 

 

The “First Start up” is now completed. The controller is fully installed and configured. 

 

 

Summary of Contents for GPD

Page 1: ...1 INSTALLATION AND MAINTENANCE MANUAL FOR DIESEL ENGINE FIRE PUMP CONTROLLERS MODEL GPD ...

Page 2: ...2 Table of Contents GPDV2 Manual EN v2 2 0 0 1 Introduction 2 Installation 3 Main Features 4 Home 5 Alarms 6 Configuration 7 History 8 Service 9 Download Manuals 10 Language 11 Technical Documents ...

Page 3: ...Incoming Power Connections 9 Circuit protection 9 Terminal Strip Descriptions 10 Quick Start Up Guide 11 Main Features 19 The ViZiTouch 19 Alarm Bell 19 First Setup 19 ViZiTouch Manual Rebooting Method 20 Pressure Transducer Test 20 Home 21 Home Menu 21 Screen Saver 23 Alarms 24 Alarms Menu 24 Configuration 28 Config Menu 28 NumPad Page 29 Date and Time Page 29 User Login Page KeyPad Page 30 Advan...

Page 4: ...Reboot ViZiTouch 40 History 41 History Menu 41 Events Page 42 Pressure Curves 42 Power Curves 43 Saved Logs 44 Pump Curves 45 Statistic 46 All Time Statistics 46 First Service Statistics 47 Last Service Statistics 48 Download 48 Service 49 Service 49 Download Manuals 50 Language 50 Technical Documents 50 ...

Page 5: ...sible after an automatic start METHODS OF STARTING AUTOMATIC START The controller will start automatically on low pressure detection by the pressure sensor when the pressure drops below the cut in threshold MANUAL START The engine can be started by pressing the CRANK 1 or and or CRANK 2 push button regardless of the system pressure when the Main Selector switch is in the HAND position The Fuel Sol...

Page 6: ...n is Enabled the motor is automatically stopped 30 minutes adjustable after the restoration of the pressure above the cut out threshold given that no other run cause is present FLOW STOP HIGH ZONE STOP If the controller has been started by the FLOW ZONE START STOP input and the signal has returned to normal the motor will be stopped given that no other run cause is present EMERGENCY STOP The emerg...

Page 7: ...his device and all nearby persons This device must not be co located or operating in conjunction with any other antenna or transmitter This device complies with Industry Canada licence exempt RSS standard s Operation is subject to the following two conditions 1 this device may not cause interference and 2 this device must accept any interference including interference that may cause undesired oper...

Page 8: ...t provide the necessary 12 in 305 mm clearance for current carrying parts For seismic applications the mounting arrangement should be rigid wall and base only The structural engineer of record on the project shall be responsible for anchorage details Storage If the controller is not installed and energized immediately Tornatech recommend following the instructions from the chapter 3 of the NEMA IC...

Page 9: ... Always follow this procedure when connecting or disconnecting the controller Connect both batteries before connecting the AC power Disconnect the AC power before disconnecting the batteries Disconnecting the batteries while the AC is connected may result in severe damage to the controller electronic boards Circuit protection CB1 protects battery charger 1 and CB2 protects battery charger 2 CB3 pr...

Page 10: ...LET Low Engine Temperature U Engine Terminals The terminals are numbered according to the standard 1 FS Fuel Solenoid Valve ETR Energized To Run 2 ER Engine Run contact 3 OS Engine Overspeed contact 4 OP Engine Oil Pressure contact 5 WT Engine Coolant Thermostat contact 6 B1 Battery 1 positive 8 B2 Battery 2 positive 9 C1 Start Contactor 1 10 C2 Start Contactor 2 11 GND Ground 12 ST Stop Fuel Sole...

Page 11: ...patibility between the controller and the installation Verify that the controller is installed securely to the wall or on the mounting stand optional Verify the Main Selector Switch is in the OFF position This selector switch is also called the HOA and can be placed in 3 positions H Hand Manual O OFF A Automatic ...

Page 12: ...disconnect switch and all circuit breakers are in the OFF position Verify and or install the proper water connections for the water input and the drain They must be securely installed and tightened Refer to the silkscreen markings on the plastic cover ...

Page 13: ...erminal Strips Descriptions in the manual Secure with the appropriate torque as indicated on the torque label and verify all connections Connect the AC main line and ground to the AC terminal in the controller Activate the disconnect switch if present and all breakers by setting them to the on position The controller will boot up for the first time ...

Page 14: ... a valid authorization code Once logged in press Power The Power page will automatically validate the power if no alarm is detected and if the power meets the requirements Note The power validation timer might not appear if all is adequate immediately To continue to next step press First Start Up ...

Page 15: ...d and running a timer will start counting Note You can choose to bypass the timer by pressing the Skip button This selection will be recordred in the logs During this time the controller will verify that no alarms are detected If an alarm appears stop the engine by pressing the STOP button and then place the Main Selector switch to the OFF position Take appropriate action to resolve the alarm that...

Page 16: ...key pump Cut Out and Cut In values must be set at the jockey pump controller itself Inserting these values at the Fire Pump Controller is only for pressure recording data purposes To continue to next step press First Start Up Go back to the controller start up page and press the Other Configuration button Enter the time and date Select the Automatic shutdown and the duration the pump will keep run...

Page 17: ... that the displayed values are correct Turn the Main Selector Switch to the AUTO position to activate the Automatic mode This is the preferred position and from now on the Main Selector Switch should always remain in that position ...

Page 18: ...18 The First Start up is now completed The controller is fully installed and configured ...

Page 19: ...or Warning After 2 years of service the Vizitouch battery may become less efficient and could lose the time after a shutdown Alarm Bell The alarm bell is activated under default faulty conditions stated by the NFPA20 standard Any of these conditions will energize the alarm bell but may be silenced except in some cases by pressing on the the Silence bell button on the Alarms page When silenced the ...

Page 20: ...il the ViZiTouch s LED extinguishes 3 Wait 10 seconds 4 Turn ON all disconnecting means Pressure Transducer Test The controller will test the pressure transducer at least once a week if no manual run test or no weekly test has been conducted During the test the pressure reading will drop to zero but the controller will not see it as a starting request This pressure drop will be recorded in the Pum...

Page 21: ...avigation menu on the left side of the screen 1 Go to Home page 2 Go to Alarms page 3 Go to Configuration page 4 Go to History page 5 Go to Service page 6 Go to Download Manuals page 7 Select Controller Language B Name of the page C Displays the date time and ambiant temperature Press on the temperature display to chose the temperature unit D Battery chargers 1 and 2 The state of each charger is d...

Page 22: ... engine only if it is running in test mode When active the appropriate alarm symbol will turn red L Fuel solenoid valve This valve controls the flow of fuel to the engine When the fuel solenoid is activated the valve will be horizontal green and the yellow representation of the fuel will flow through the entire pipe When the Stop Solenoid valve is activated the valve will rotate vertically become ...

Page 23: ...nd the set points At the center of the gauge a digital indicator shows the actual pressure represented also by the needle of the gauge Just under of the digital pressure indicator the actual pressure unit is shown The maximum allowable pressure is also indicated on the gauge and will scale the gauge accordingly P HOA Indicator Displays the current mode Hand Off Automatic Q Actuation Mode Displays ...

Page 24: ...e Bell Test button will ring the bell for three seconds To silence the bell press the ALARM button or it will silence itself after the expiration of a factory set time Pressing on the RESET button will reset OCCURRED alarms only The table displays system events Date and time stamp of the alarm in the YYYY MM DD format Alarm message State OCCURRED or ACTIVE Color Code Icon Red The event is an alarm...

Page 25: ...re This occurs when the battery charger has a defect is not properly powered or is unable to provide the needed current The charger will also change to Boost Fault mode if during a boost test the voltage does not rise A NC dry contact is also connected from the charger to the IO Board The alarm will activated if this contact open for the time set on the Charger Fail alarm page Charger readings are...

Page 26: ... the Engine Run signal is lost while the engine is running The engine will try to start the cranking sequence once again if the starting causes are not back to normal Engine Fail to Start Activates if the engine fail to start after the complete 6 attempts crank sequence The engine will turn red ECM Selector Switch in Alternate Position Activates if the specific ECM Electronic Control Module input ...

Page 27: ...rvoltage set point Water Reservoir High Activates if the optional Water Reservoir High contact input is triggered or if the analog readout of the water level is Enabled and goes higher than the High Water Level set point alarm page IO Exp Comm Error Activates if communication with the Expansion IO board could not be established for 15 seconds Pump on demand Activates when the pressure is below the...

Page 28: ... made in the configuration Pressure The main pressure parameters can be set inside the box at the top of the page Pressure reading Can be selected as PSI kPa bar FoH or mH20 Input Device Can be selected as Pressure transducer 1 or 2 Maximum Pressure Can be set between the Cut Out value and 9999 Cut Out Can be set between the Cut In value and the Maximum Pressure value The Cut Out should be set bef...

Page 29: ...lue X inside a white arrow is used as a backspace Pressing the OK button will enter the new value and the screen will return to the previous page Pressing anywhere outside the numpad view will cancel the edition process and leave the value previously selected Date and Time Page Select the Year by pressing inside the year box and enter the value or use the left and right arrows to simply decrement ...

Page 30: ... and if it is invalid the text field will turn red An X button appears in the text field as soon as a character is entered allowing for a quick erase of the written password Shortly after being entered each character will be displayed as an To view the whole password press the eye on the top left corner If the password is invalid for a consecutive number of times the user will be redirected to the...

Page 31: ...text field is mostly used to generate a digital text indication for a custom alarm input Advanced Configuration Page Config Advanced This page is the portal to all the advanced configuration parameters of the ViZiTouch Pressing on a tab will redirect to the corresponding page Control Timers Config Advanced Control Timers This page is used to adjust the timers Sequential Start Timer This timer sets...

Page 32: ...Usage and Analog Value are not always visible Start Test The alarm can be tested using this button This test will only announce the chosen alarm It will activate the bell if the alarm is audible and will activate any output relays associated with this alarm The test will not activate other common alarms or other components To stop the testing press the Stop Test button Enable Check this box to ena...

Page 33: ...tion of this alarm to different languages Hysteresis In the Analogue Value Usage field it is possible to chose Hysteresis Low Setpoint and Hysteresis High Setpoint Both Analog Low Value and High Value needs to be selected for this mode to be effective For the Hysteresis Low Setpoint the alarm will be trigger if the chosen signal goes below the Low Setpoint and will be reset when the signal rise ab...

Page 34: ...page displays information on the charger configuration If more than one starter is installed it will be possible to choose which starter will be activated first Cranking Time Duration of a cranking step Rest between cranking Durantion of the pauses between two cranking steps Cranking Steps Number of times the controller will activate the starter Sensor Selection Config Advanced Sensors Important N...

Page 35: ...already calibrated like a Manometer to calibrate a pressure sensor Bring the system to calibrate to a low point While looking at the measurement tool press the read button the button with a circular arrow The value that was displayed on the measurement tool when the read button was pressed needs to be enter in the Low window below the Desired value Repeat these steps with a high value Then press c...

Page 36: ...nsor Outputs Config Advanced Outputs This page is used to choose the logic of the signals that will activate the Outputs on the IO board and to test those Outputs CTRL Trouble TB1 Engine Run TB2 HOA in Manual or OFF TB3 Engine Trouble TB4 Pump Room Trouble TB5 Optionnal Output 1 TB6 Fuel Solenoid 1 Stop Solenoid 12 Contactor 1 9 Contactor 2 10 Test Solenoid Valve Alarm Bell Pressing on an Output w...

Page 37: ... logical AND or OR can combine the chosen inputs and the exit can also be inverted by pressing the NO NC contact symbol at the right of the screen Pressing the Test button at the bottom of the screen will change the state of the output for one second Note activating some outputs may cause the motor to start Update Program Page Config Advanced Update Program This page is used to update the controll...

Page 38: ... the reload configuration button Dates with an are settings following a Service Do not change a parameter on this page without previously consulting a Tornatech representant Interlock Lockout Config Advanced Interlock Lockout This page is used to configure the Lockout input and the Interlock output parameters To be active those options need to be assigned to an Input or an Output on the IO board L...

Page 39: ...e in Automatic If checked this option will activate the output Interlock on a Automatic start Enable in Remote If checked this option will activate the output Interlock on a Remote start Enable in Flow If checked this option will activate the output Interlock on a Flow start Inputs Config Advanced Inputs This page is for vizualisation purpose only It allow the user to verify which signal is mapped...

Page 40: ... DNS1 2 3 of the controller All those parameter can be changed manually by checking the box on the upper left corner To apply the change press on the blue arrow in the bottom right corner Reboot ViZiTouch Config Advanced Reboot ViZitouch If this button is pressed the ViZiTouch will reboot Any change will be saved ...

Page 41: ... Curves This button leads to the Pressure Curves Power Curves page accordingly which displays all relevant pressure power information from the most recent 500 logs Saved Logs This button leads to a page where past logs can be viewed Pump Curve This button leads to the Pump Curves page Statistics This button leads to the Statistics page which leads to All Time Statistics First Service Statistics an...

Page 42: ...s History Pressure Curves On this page a graphic of the System Pressure the Cut in the Cut Out the main pump Engine Run and the Jockey Pump Run through time can be viewed By pressing on the screen the caption will disappear or will be displayed The time scale can be changed by pressing the time span desired on top of the screen from 1 minute to 2 weeks The blue arrows on both sides of the graphic ...

Page 43: ... 1 Voltage the Battery 2 Voltage the Battery 1 Current and the Battery 2 Current through time can be viewed By pressing on the screen the caption will disappear or will be displayed The time scale can be changed by pressing the time span desired on top of the screen from 1 minute to 2 weeks The blue arrows on both sides of the graphic are used to navigate through time The blue button in the bottom...

Page 44: ...is a CSV file containing the time the date the Cut in the Cut out the system pressure the battery voltages and currents the engine run signal the jockey pump run signal and the log event message Each file can contain up to 1 MB of data The month and year is integrated in the title At the beginning of each month a new CSV file is created Each time a CSV file is full a new one is created with an inc...

Page 45: ... Curves This page is intended to help the customer generate the pump performance curve In Auto mode the controller will sample the water flow exiting the pump the system pressure and the suction at the entrance of the pump The appropriate sensor has to be installed for this mode to work Each time the variation of a variable is important enough the controller will record the values and ring the bel...

Page 46: ...istics First Service Statistics and Last Service Statistics All Time Statistics History Statistics All Time Statistics The All Time Statistics contains two parameters Since The date the controller has been powered for the first time On Time The amount of time the controller has been On for ...

Page 47: ...m Smallest pressure value Minimum Occurred On Date the smallest value happened Maximum Biggest pressure value Maximum Occurred On Date the biggest value happened Average Average pressure since first start up Temperature Minimum Smallest temperature value Minimum Occurred On Date the smallest value happened Maximum Biggest temperature value Maximum Occurred On Date the biggest value happened Averag...

Page 48: ...e the same as the ones from the First Setup Statistics page but from the Last Service Download History Download This page is used to download Statistics PCB information name plate information logs the manual the factory settings and the current settings A USB key needs to be inserted in the USB slot prior to entering this page in order to download ...

Page 49: ...ined using the last service and the chosen service interval This service must be done by an accredited technician A proper password must be enter for the Service Done button to be available This button should only be pressed by an authorized person after a completed service The Live View page is where the user can grant or refuse the remote access demands The Nameplate Information page contains al...

Page 50: ...50 Pressing on the question mark will redirect to the download page A pdf version of the manual can be downloaded on an USB device Download Manuals ...

Page 51: ...51 The language displayed on the ViZiTouch can be selected on this page Language ...

Page 52: ...Valve Low Fuel Level Put a jumper between Low Fuel Level input and ground See drawing for more details High Fuel Level Put a jumper between High Fuel Level input and ground See drawing for more details Fuel Tank Leak Put a jumper between Fuel Tank Leak input and ground See drawing for more details AC Failure Make sure both batteries are connected and all circuit breakers are in the ON position Swi...

Page 53: ...een 302 input and ground See drawing for more details Electronic Control Module Warning 303 Disconnect 303 engine wire Put a jumper between 303 input and ground See drawing for more details Electronic Control Module Fault 304 Disconnect 304 engine wire Put a jumper between 304 input and ground See drawing for more details Low Engine Temperature 312 Disconnect 312 engine wire Put a jumper between 3...

Page 54: ...mperature 312 Low Oil Pressure High Engine Temperature Battery 1 Failure Battery 2 Failure Loss of Continuity 1 Loss of Continuity 2 Overpressure or Low Pneumatic Pressure Low Spare Temperature Disconnect the Spare Temperature connector Depending of your sensor type put a jumper between positive pin left or negative pin right and signal pin middle of this connector See drawing for more details WT ...

Page 55: ...Hydraulic Fail to Start Disconnect the TB6 relay connector Disconnect 1 9 10 and 12 engine wires See drawing for more details Start cranking sequence Example Remove Remote Automatic Start jumper Wait until the cranking sequence ends Patents Country Title Grant No CA Mechanical activator for contactor 2741881 US Mechanical activator for contactor US8399788B2 CA Mechanical activator for electrical c...

Page 56: ... 240 terminals 8 Verify that the terminal connections between the Fire Pump Controller and the engine 1 to 12 and 301 302 303 304 305 310 311 312 are properly done 9 Verify that wiring to terminals 6 8 batteries and 11 ground are of the appropriate gauge size See label inside controller 10 Verify proper grounding of the Fire Pump Controller Initial Power Up Check List YES NO 1 Verify that the sele...

Page 57: ...___________ Date __________________________________________ Witnessed By __________________________________________ Comments ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ _______________________________________________...

Page 58: ...ting Battery 1 YES NO 1 3 manual starts 2 3 automatic starts 3 1 RUN TEST start 4 1 remote deluge valve start 5 Start and Run the engine at full speed after 1 crank cycle Battery 2 YES NO 1 3 manual starts 2 3 automatic starts 3 1 RUN TEST start 4 1 remote deluge valve start 5 Start and Run the engine at full speed after 1 crank cycle Visual Audible Alarm Verification YES NO 1 Battery failure On t...

Page 59: ...ed from the engine An audible and visual alarm will be present and the engine will shutdown whether it was started manually or automatically Note Please remove jumpers and reset the alarm in order to continue to next simulation Note The speed switch must be reset on the engine itself 6 Engine fail to start At the terminal strip disconnect wires 9 and 10 Place the controller selector switch to Auto...

Page 60: ...______ Date __________________________________________ Witnessed By __________________________________________ Company __________________________________________ The undersigned witness has been made aware of the NFPA20 article 14 4 Periodic Inspection Testing and Maintenance which stipulates that Fire pumps shall be inspected tested and maintained in accordance with NFPA25 Standard for the Inspec...

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