Torklift C4204 Important Owner-Operator Installation Instructions Download

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WARNING: PULLING TOO HARD ON THE BOLT FISHER CAN RESULT IN

LOST FASTENERS, OR BROKEN BOLT FISHER.

TIEDOWN INSERT INSTALLATION

INSTRUCTIONS

On one end of each of your tie down inserts is a triangular plate referred to

by Torklift as a bullet plate. Your tie down inserts should be installed with the

shorter side of the bullet plate facing away from each other, i.e.. The shorter

side of the front insert should point to the front of the truck and the shorter

side of the rear insert should point towards the rear of the truck.

Once installed, attach the TorkLift directional stickers to the face of the

bullet plate on the insert as a reminder.

DRIVERS SIDE FRONT

DRIVERS SIDE REAR

Summary of Contents for C4204

Page 1: ...1 IMPORTANT OWNER OPERATOR INSTALLATION INSTRUCTIONS C4204...

Page 2: ...occur in some incidental harsh driving conditions on or off road A rubber bed mat is recommended to protect the truck bed and camper but is not a requirement to maintain the Torklift legendary lifeti...

Page 3: ...the bed cross member perch with the bolt protruding to the outside The oval hole to the rear of the vehicle with the 1 2 hole towards the front of the vehicle place one 5 16 hook bracket onto the 1 2...

Page 4: ...e holes with the best angle SEE PHOTO J STEP 6 Press up on the bottom of both tie down frame plates and tighten the previously installed 1 2 fasteners from step 4 NOTE THE E BRAKE CABLE MAY RUB AGAINS...

Page 5: ...5 PHOTO A PHOTO B...

Page 6: ...1 2 13 X 3 1 2 GR8 BOLT WITH ONE 1 2 LOCK WASHER AND ONE 1 2 GR5 HEX NUT DRIVERS SIDE BED MOUNT PERCH E BRAKE LINES DRIVERS SIDE CAB MOUNT PERCH 3 HOLE STRAP DRIVERS SIDE BED MOUNT PERCH ZIP TIED E B...

Page 7: ...E BRAKE LINES 5 16 HOOK BRACKET INSTALLED 3 4 13 X 4 1 2 GR8 BOLT INSTALLED THROUGH THREE HOLE FRAME PLATE DRIVERS SIDE FRAME RAIL ONE 3 4 JAM NUT INSTALLED ONE 3 4 FLAT WASHER INSTALLED ONE 3 4 LOCK...

Page 8: ...8 PHOTO G PHOTO H 5 16 HOOK BRACKET INSTALLED 3 HOLE STRAP 1 2 13 X 1 1 4 GR5 BOLT WITH 1 2 STAR WASHER DRIVERS SIDE FRAME RAIL...

Page 9: ...9 PHOTO I PHOTO J...

Page 10: ...10 PHOTO K DRIVERS SIDE TIGHTEN ALL GR5 FASTENERS TO 60 FT LBS 81nm WITH A TORQUE WRENCH ALL GR8 FASTENERS TO 60 FT LBS 81nm WITH A TORQUE WRENCH...

Page 11: ...s 1 2 i Use a 0 5 x 3 5 bolt through hole 1 Setup 2 a The Receiver bolts to holes 1 3 i Use a 0 5 x 3 5 bolt through hole 1 Setup 3 a The Receiver bolts to holes 4 5 i Use a 0 5 x 1 25 bolt through ho...

Page 12: ...s well known for its anti corrosive properties however in some environments such as coastal regions or when in contact with some road chemicals corrosion may occur We recommend occasional polishing of...

Page 13: ...re fishing through various star washers and flat washers for example Desired Hole on Vehicle Place the coiled end of the bolt fisher through this hole This side of the Bolt Fisher should come out of a...

Page 14: ...let plate Your tie down inserts should be installed with the shorter side of the bullet plate facing away from each other i e The shorter side of the front insert should point to the front of the truc...

Page 15: ...bed surface and the camper can slide on top of the slick surface of the bed liner The liner can also act as a spring causing a trampoline effect increasing vertical truck camper movement independent o...