background image

Operation and Maintenance Manual

7/13

(7) Is the pump running with no abnormal noise and no vibration ?

2.3.2. Shaft seal

The shaft seal is available in two different types of gland packing and mechanical seal. The descriptions here under

covers the gland packing seal type. Refer to Chapter IV for the detailed instructions of the mechanical seal.

The gland packing insertion space in the casing cover is designed to be equivalent the either five packing rings

(4610) or three packing rings plus one lantern ring (4580).

The gland bush (4540) is of split type as to facilitate insertion of the packing rings.

(1) Gland packing without lantern ring

The seal type is applied to the suction pressure of 0,5 kgf / cm

2

G and over or the handling of odorous liquids

(e.g. ammonia water and benzine, benzol or lubricant for outdoor use, etc.). In such cases, self flushing or

external flushing is not applied to the gland packing.

(2) Gland packing with lantern ring

This seal type is applied to the following cases.

o

Clean liquid under suction pressure of 0.5 kgf/cm

2

G or under suction lift.

o

Pumping the liquid from vacuum tank.

o

The pump shaft and its gland packing must be protected from abrasion for handling liquid containing

abrasive component, (e.g. handling of sewage and the like).

In such cases, either self flushing or external flushing by proper liquid is applied to the gland packing as described

below.

(a) Self-flushing

In this case, flushing liquid is conducted into the lantern ring through a passage provided in the casing cover.

(b) External flushing

This flushing system is applied to such case that inclusion of external liquid in the pumping liquid is allowed.

In this case, same of the flushing liquid flows into the volute casing and the remaining is discharged into the

atmosphere through the clearance in the gland bush.

In the case of the gland packing shaft seal, packing ring (4610), lantern ring (4580) and gland bush (4540) are

inserted in the stuffing box. In this case, the outside surface of shaft protecting sleeve (5240) must keep smooth all

the times.

Any flaw on the shaft protecting sleeve surface or irregular tightening and over-tightening of the gland (4520)

would cause the shaft seal to be overheated and the packing rings to deteriorate earlier than expected.

When the packing rings are replaced with new ones, packing material highly resistant to pumping liquid and its

temperature must be used. Before replacement, clean the lantern ring, gland bush and gland and, cut the packing

material to the specified dimension with a proper cutter using the cutting jig illustrated in Fig. 4. Thereafter, insert the

packing rings, one by one into the stuffing box so that the butt ends of each ring are offset by 90° from each other on

the shaft protecting sleeve. (Refer to Fig. 5.)

Fig. 4

Fig. 5

Fig. 6

Set the gland bush to such extent that it fits a little in the stuffing box. Then, tighten the gland packing (packing

rings) lightly and put the pump in running-in operation for a meantime. Thereafter, re-tighten the gland packing to such

extent that leakage from the gland reaches 10 cc / min. ~ 20 cc / min. Refer to Fig. 6 and table 1 for the detailed

construction of the shaft seal and the number of packing rings.

- 5 -

Summary of Contents for ETA-N

Page 1: ...Operation and Maintenance Manual 1 13 ETA N PT TORISHIMA GUNA INDONESIA End Suction Volute Pump...

Page 2: ...Direct coupling 1 3 Piping 2 Operation 2 1 Starting 2 2 Shutdown 2 3 Operation and Maintenance 2 3 1 General 2 3 2 Shaft seal 1 Gland packing without lantern ring 2 Gland packing with lantern ring 2 3...

Page 3: ...temperature or others than those clearly specified in the order specification or operates outside the operating range specified there in 2 Pump damage is caused as a result improper handling and oper...

Page 4: ...aseplate with pump and driver on the packers and check the center height of the pump Furthermore hold a level on the discharge flange to make fine adjustment of the pump horizontality in both axial an...

Page 5: ...avoid sudden changes of cross section and use of abrupt bends in the suction piping Select the pipe size such that the flow velocity in the pipe does not exceed 3 m s 4 When the suction pipe size is...

Page 6: ...uble of the pump In such case shut down the pump immediately without fail 5 When starting the pump after long term shut down recheck the above check items 1 and 5 then 8 to verify that the pump is abn...

Page 7: ...in the casing cover b External flushing This flushing system is applied to such case that inclusion of external liquid in the pumping liquid is allowed In this case same of the flushing liquid flows...

Page 8: ...Operation and Maintenance Manual 8 13 6...

Page 9: ...trouble Also good care must be exercised to protect the pump components parts from impact and flaw in handling of them 3 2 Dismantling For dismantling the pump follow the disassembling sequence given...

Page 10: ...ing No 63 series LLU C3 without fail and fit them in the pump shaft by shrinkage fit after warming them in heated oil of 110 C 120 C 3 Take good care not to damage each gasket and the sealed contact s...

Page 11: ...al and occasional damage of the pump 3 The sliding end face of the mechanical seal is finished very accurately by lapping So it must be handled with good care neither to flaw nor break the sliding end...

Page 12: ...working Check fault reset Inspect circuit Discharge failure or low water rate Imperfect priming Re priming Check whether it is caused by air suction from the gland Check air leak from the intake air l...

Page 13: ...d to bearing by piping Checking the alignment at flange joint Change pipe support if necessary Damaged bearing Check repair or replace Overheated gland Too tightened packing ring Once loosen the gland...

Reviews: