Torishima Pump ETA-N Operation And Maintenance Manual Download Page 3

Operation and Maintenance Manual

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0. General

0.1. Before starting initial operation

CEN type pump is the general purpose single-stage single suction centrifugal pump conforming to JIS

B8313-81 "End Suction Centrifugal Pumps". Each pump model fully satisfies the specified requirements of the

said JIS Standard. If installed properly and operated correctly, the pump can perform its specific performance

in satisfactory condition throughout a long term. Before putting the pump into initial operation, carefully read

this Instruction Manual to handle, operate, and maintain the pump properly. Keep this Manual all the times

where operator or maintenance personnel can have access to it easily for study any time when required.

All the pump parts and components are so manufactured under severe quality control that they can

fulfil their functions to entire satisfaction. But any fault or trouble attributed to one of the causes described

below shall be out of our guaranty.

1.

The ordered pump is used to handle the liquid of a different nature, density, temperature, or others than

those clearly specified in the order specification, or operates outside the operating range specified there in.

2.

Pump damage is caused as a result improper handling and operation, faulty installation, the use of

unsuitable material, faulty or unskilled piping, etc.

3.

Pump damage is caused by natural disaster

When repair is required, it is recommended to repair the pump by our skilled serviceman as far as possible or

to return it to our factory.

0.2. Quality Control

All inspection and test for material, dimensions, performance, etc, are performed in the manufacturing process.

Only pump that have fully satisfied the specified performance value upon inspection and test are allowed for shipment.

0.3. Name plate

Any pump is provided with a name plate. Please inform us of the followings when ordering spare parts and

replacement parts.

(1) Pump type, Mfg. No. (Indicated in TS), date of production, etc. (identified on the name plate).

(2) Parts name, material, quantity, etc. described in Sectional Drawing and Spare Parts List.

0.4. Handling

When handling the pump directly coupled with the driver, hook a lifting rope on the pump and its driver as

illustrated below. (Absolutely avoid to hook a lifting rope on the eye bolt of the driver).

Fig. 1

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Summary of Contents for ETA-N

Page 1: ...Operation and Maintenance Manual 1 13 ETA N PT TORISHIMA GUNA INDONESIA End Suction Volute Pump...

Page 2: ...Direct coupling 1 3 Piping 2 Operation 2 1 Starting 2 2 Shutdown 2 3 Operation and Maintenance 2 3 1 General 2 3 2 Shaft seal 1 Gland packing without lantern ring 2 Gland packing with lantern ring 2 3...

Page 3: ...temperature or others than those clearly specified in the order specification or operates outside the operating range specified there in 2 Pump damage is caused as a result improper handling and oper...

Page 4: ...aseplate with pump and driver on the packers and check the center height of the pump Furthermore hold a level on the discharge flange to make fine adjustment of the pump horizontality in both axial an...

Page 5: ...avoid sudden changes of cross section and use of abrupt bends in the suction piping Select the pipe size such that the flow velocity in the pipe does not exceed 3 m s 4 When the suction pipe size is...

Page 6: ...uble of the pump In such case shut down the pump immediately without fail 5 When starting the pump after long term shut down recheck the above check items 1 and 5 then 8 to verify that the pump is abn...

Page 7: ...in the casing cover b External flushing This flushing system is applied to such case that inclusion of external liquid in the pumping liquid is allowed In this case same of the flushing liquid flows...

Page 8: ...Operation and Maintenance Manual 8 13 6...

Page 9: ...trouble Also good care must be exercised to protect the pump components parts from impact and flaw in handling of them 3 2 Dismantling For dismantling the pump follow the disassembling sequence given...

Page 10: ...ing No 63 series LLU C3 without fail and fit them in the pump shaft by shrinkage fit after warming them in heated oil of 110 C 120 C 3 Take good care not to damage each gasket and the sealed contact s...

Page 11: ...al and occasional damage of the pump 3 The sliding end face of the mechanical seal is finished very accurately by lapping So it must be handled with good care neither to flaw nor break the sliding end...

Page 12: ...working Check fault reset Inspect circuit Discharge failure or low water rate Imperfect priming Re priming Check whether it is caused by air suction from the gland Check air leak from the intake air l...

Page 13: ...d to bearing by piping Checking the alignment at flange joint Change pipe support if necessary Damaged bearing Check repair or replace Overheated gland Too tightened packing ring Once loosen the gland...

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