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Operation and Maintenance Manual

13/13

Reverse rotating direction.

Check each impeller and other parts for

loose and retighten it if loosened.

-

Abnormal wear of pump

component.

-

Overhaul and repair the pump.

Overloaded driver.

Too high rotational speed.

-

Adjust governor.

Pump running significantly

deviated

from

its

rated

condition.

Adjust discharge valve opening degree.

-

Inclusion

of

sludge

and

foreign matter in pump.

Once stop and restart.

Overhaul and clean.

High specific gravity and

viscosity of fluid.

Reduce

discharge

rate

up

to

the

allowable limit of driver.

Reduce the number of impeller

stage,

refinish

the

impeller

diameter, or increase motor output.

Over

tightening

packing

rings.

Adjust to proper clamping torque.

-

Overheated

bearing.

Deviated

shaft

center

alignment.

-

Re-align.

Additional load to bearing

by piping.

Checking the alignment at flange joint.

Change pipe support if necessary.

Damaged bearing.

Check, repair or replace.

Overheated gland.

Too tightened packing ring.

Once

loosen

the

gland

and

then

gradually

re-tighten

it

to

increase

leakage.

Replace packing rings if necessary.

Too

high

sealing

water

pressure in gland.

Close a little sealing water cock a little.

Lower sealing water pressure.

Insufficient

gland

sealing

water rate.

Raise water rate a little.

-

Vibration, abnormal

noise.

Pertly clogged impeller.

Once stop and restart.

Overhaul and clean.

Break of impeller.

-

Overhaul and replace.

Too small discharge rate.

-

Operate

at

around

specified

discharge rate.

Deviated alignment of pump

to driver.

-

Re-align.

Air invasion, cavitation.

-

Inspect and clean suction line.

Running at a point of critical

speed.

As

it

possibly

happens

of

speed

changing, operate at high speed or low

speed side.

-

Damaged bearing.

-

Inspect and repair or replace.

Damaged coupling rubber.

-

Replace with spare rubber.

-11 -

Summary of Contents for ETA-N

Page 1: ...Operation and Maintenance Manual 1 13 ETA N PT TORISHIMA GUNA INDONESIA End Suction Volute Pump...

Page 2: ...Direct coupling 1 3 Piping 2 Operation 2 1 Starting 2 2 Shutdown 2 3 Operation and Maintenance 2 3 1 General 2 3 2 Shaft seal 1 Gland packing without lantern ring 2 Gland packing with lantern ring 2 3...

Page 3: ...temperature or others than those clearly specified in the order specification or operates outside the operating range specified there in 2 Pump damage is caused as a result improper handling and oper...

Page 4: ...aseplate with pump and driver on the packers and check the center height of the pump Furthermore hold a level on the discharge flange to make fine adjustment of the pump horizontality in both axial an...

Page 5: ...avoid sudden changes of cross section and use of abrupt bends in the suction piping Select the pipe size such that the flow velocity in the pipe does not exceed 3 m s 4 When the suction pipe size is...

Page 6: ...uble of the pump In such case shut down the pump immediately without fail 5 When starting the pump after long term shut down recheck the above check items 1 and 5 then 8 to verify that the pump is abn...

Page 7: ...in the casing cover b External flushing This flushing system is applied to such case that inclusion of external liquid in the pumping liquid is allowed In this case same of the flushing liquid flows...

Page 8: ...Operation and Maintenance Manual 8 13 6...

Page 9: ...trouble Also good care must be exercised to protect the pump components parts from impact and flaw in handling of them 3 2 Dismantling For dismantling the pump follow the disassembling sequence given...

Page 10: ...ing No 63 series LLU C3 without fail and fit them in the pump shaft by shrinkage fit after warming them in heated oil of 110 C 120 C 3 Take good care not to damage each gasket and the sealed contact s...

Page 11: ...al and occasional damage of the pump 3 The sliding end face of the mechanical seal is finished very accurately by lapping So it must be handled with good care neither to flaw nor break the sliding end...

Page 12: ...working Check fault reset Inspect circuit Discharge failure or low water rate Imperfect priming Re priming Check whether it is caused by air suction from the gland Check air leak from the intake air l...

Page 13: ...d to bearing by piping Checking the alignment at flange joint Change pipe support if necessary Damaged bearing Check repair or replace Overheated gland Too tightened packing ring Once loosen the gland...

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