Torini TC210 CLUBMAXX Manual Download Page 4

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TORINI.COM.AU

MAINTENANCE STANDARDS

TORQUE VALUES

INTENDED USE

ENGINE SWITCH

• This engine has been manufactured as a competition engine it falls outside the scope of the Product Emissions Standards

legislation 2017 and may only be used in competition racing consistent with the requirements of section 9(2) of the PES

Rules.

THE ENGINE SWITCH ENABLES AND DISABLES THE IGNITION SYSTEM.

• The engine switch must be in the

ON position for the engine to run.

• Turning the engine switch to the

OFF position stops the engine.

PART

ITEM

TC210 CLUBMAXX

STANDARD

SERVICE LIMIT

VALVES

VALVE CLEARANCE IN

0.10±0.02mm

0.15±0.02mm

SPARK PLUGS

GAP

0.7-0.8mm

ITEM

TC210 CLUBMAXX

Thread dia. × pitch

Tightening torque (Nm)

Cylinder head bolt

M8×1.25

32-34

Flywheel bolt

M14×1.5

85-90

Valve lock nut

M6×0.75

8-10

Valve adjusting bolt

M8×1.25

26-32

Crankcase cover bolt

M8×1.25(TR160Q/TR200Q)

8-12

27-30

Magnetic oil drain bolt

M10×1.25

10-13

Spark plug

BPR6ES (NGK)

26-28

Muffler mounting nut

M8×1.25

27-30

Standard torque values

M5 bolt, nut

4-7

M6 bolt, nut

8-12

M8 bolt, nut

20-28

M10 bolt, nut

35-40

M12 bolt, nut

50-60

Warning: E10 fuel is not suitable for, carburetor & pump diaphram components.

THE ENGINE

SWITCH

Summary of Contents for TC210 CLUBMAXX

Page 1: ...ALIA NATIONAL HOMOLOGATION 109H This competition engine falls outside the scope of the Product Emissions Standards legislation 2017 and may only be used in competition racing consistent with the requirements of section 9 2 of the PES Rules DESIGNED BUILT IN AUSTRALIA ...

Page 2: ...tore petrol in an approved container If any fuel is spilled make sure the area is dry before starting the engine CARBON MONOXIDE HAZARD Exhaust gas contains poisonous carbon monoxide Avoid inhalation of exhaust gas Never run the engine in a closed garage or confined area OWNER RESPONSIBILITIES The engines are designed to give safe and dependable service if operated according to instructions Read a...

Page 3: ...d when making technical inquiries LOCATION OF SERIAL NUMBER ENGINE MODEL TC210 CLUBMAXX Engine type Single cylinder 4 Stroke Forced Air Cooling OHV25 Bore stroke mm 70 55 Displacement cc 212 Compression ratio 8 5 1 Engine oil capacity L 0 55 Idle speed r min 1800 100 Starting Mode Recoil Lubrication mode Splash Cooling system Forced air cooling Stopping mode Grounding Fuel Premium Unleaded Petrol ...

Page 4: ...sition stops the engine PART ITEM TC210 CLUBMAXX STANDARD SERVICE LIMIT VALVES VALVE CLEARANCE IN EX 0 10 0 02mm 0 15 0 02mm SPARK PLUGS GAP 0 7 0 8mm ITEM TC210 CLUBMAXX Thread dia pitch Tightening torque Nm Cylinder head bolt M8 1 25 32 34 Flywheel bolt M14 1 5 85 90 Valve lock nut M6 0 75 8 10 Valve adjusting bolt M8 1 25 26 32 Crankcase cover bolt M8 1 25 TR160Q TR200Q 8 12 27 30 Magnetic oil ...

Page 5: ...splash lubricated engines It contains enhanced friction modifiers and anti foaming agents blended specifically for Torini race engines Note Do not use Racing Oil prior to run in the friction modifiers will prevent the bed in process from occurring and you will never realise the full power potential of the engine Used engine oil contains carcinogenic substances If repeatedly left in contact with th...

Page 6: ...ini racing oil to run in your engine The friction modifiers will prevent the bed in process from occurring and you will never realise the full power potential of the engine After the first 1 1 5 hours your engine is now fully bedded in replace the run in engine oil with 500ml of the friction modified Torini Racing Oil The oil contains enhanced friction modifiers and anti foaming agents blended spe...

Page 7: ... sealing washer 8 If installing a new spark plug tighten 1 2 turn after the spark plug seats 9 If reinstalling the used spark plug tighten 1 8 1 4 turn after the spark plug seats VALVE CLEARANCE INSPECTION AND ADJUSTMENT MUST BE PERFORMED WITH THE ENGINE COLD 1 Remove the valve cover bolts x 4 valve cover and gasket 2 Set the piston just after TDC on the compression stroke this ensures both valves...

Page 8: ...ut the passage using compressed air and install Reassembly Blow out the passage using compressed air and install Reassembly Blow out the passage using compressed air and install Reassembly Check for worn end of float valve and spring operation before installation Reassembly Check whether it is correctly installed in the groove Reassembly Check for fuel leakage after installation Reassembly Check f...

Page 9: ...C requires that you re jet your carburettor to compensate Going higher results in lower air pressure lower air density When racing at higher elevations your engine is getting less air so it needs less fuel a smaller jet in order to maintain the correct fuel air ratio Under such conditions your horsepower will also go down this is both unavoidable and universal for all competitors you can figure on...

Page 10: ...ll let the engine make good power for a long time without overheating The problem is that a main jet just 1 size too small may make greater power but the engine life will suffer as the operating temperature becomes extreme A slightly rich mixture burns cooler than a lean one so be sure the main jet is big enough MAIN JET SIZES PILOT JET SIZES 90 91 92 93 94 95 96 97 40 43 45 Take out the Idle Spee...

Page 11: ...down immediately after entering the pit lane area do not allow the engine to idle To prevent the crankshaft from turning while attaching or removing the clutch use a long shaft Philips head screwdriver and insert it under the top plate from the crankcase side Slide the tip of the screwdriver through the hole in the crankcase and into the recess of the flywheel as shown below Begin by turning the f...

Page 12: ...hite Spring Engagement Speed 2 700RPM SHOE SETTING OPTIONS Rapid Setting Minor Clutch Slip Moderate Setting Medium Clutch Slip Slow Setting Large Clutch Slip SPROCKET ORIENTATION Having the output or drive sprocket mounted outboard is the preferred orientation for a single engine kart FUNCTION The engine crankshaft is connected to the input of the clutch via a keyed shaft while the output sprocket...

Page 13: ...epending on the brand of chassis the header pipe of the exhaust will vary in distance from the seat We recommend regardless of distance to apply heat insulation to the header pipe in the following manner 2 Fold material into 4 layers Ends to center Then half over 350mm This will do two things Stop heat transfer from the exhaust through your seat adding to driver comfort Stop the potential to accid...

Page 14: ... on the engine for use at a moment s notice Note Ensure hose clamp is done up DO NOT USE IN DUSTY CONDITIONS WARNING The Wet Weather Kit minimises water ingestion by the engine whilst operating in rainy conditions The rear facing air intake uses the karts forward motion to prevent water droplets directly striking the filter intake area while at the same time drawing dry air from one of the most sh...

Page 15: ...ved repairers HARD STARTING ENGINE LACKS POWER POOR PERFORMANCE AT LOW SPEED ENGINE WILL NOT REV SUFFICIENTLY POOR PERFORMANCE AT HIGH SPEED VALVE CLEARANCE INCORRECT SPARK PLUG FOWLED FUEL PUMP VACUUM LINE SPARK PLUG FOWLED IGNITION COIL LOW VOLTAGE STALE OLD FUEL CARBURETOR CONTAMINATION FUEL FILTER CLOGGED CLEAN OR REPLACE REPLACE FUEL RETURN RETURN INSPECT REPLACE INSPECT REPLACE INSPECT REPLA...

Page 16: ...attention is drawn to the following To the extent permitted by law and subject to this Limited Warranty and as part of the terms of the sale of the equipment or part thereof Austech Industries shall not be liable for any form of loss damage cost injury or harm of any kind whether direct indirect special or consequential howsoever arising from the use or supply of the equipment to the purchaser Exc...

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