Torin BIG RED JACKS T30306 Owner'S Manual Download

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Version 20170206

Flat Base

Clevis Base

Clevis Base
(Air/Hydraulic)

OWNER’S MANUAL

LONG RAM JACK

TR80303, T30306, T30308, TEL40001CQ, T30506, T30508, TR80803, T30506, T30808, TQ30806

WARNING:

Questions, problems, missing parts? Before returning to your retailer, call our customer service

department at 1-888-44-TORIN (1-888-448-6746), 8 a.m.- 5 p.m., PST, Monday-Friday.

Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating.

Failure to follow the safety rules and other basic safety precautions may result in serious personal

injury.

Summary of Contents for BIG RED JACKS T30306

Page 1: ...TQ30806 WARNING Questions problems missing parts Before returning to your retailer call our customer service department at 1 888 44 TORIN 1 888 448 6746 8 a m 5 p m PST Monday Friday Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury ...

Page 2: ...g safely Use only genuine replacement parts Service and maintain the product only with authorized or approved replacement parts negligence will make the product unsafe for use and will void the warranty Carefully inspect the product on a regular basis and perform all maintenance as required Store these instructions in a protected dry location Keep all decals on the product clean and visible Do not...

Page 3: ... Jack Clevis Bottom T30506 16 000 24 13 16 44 1 8 7 272 630 1115 8 Ton Long Ram Jack Double Piston Clevis Bottom T30808 16 000 24 13 16 44 1 8 7 272 630 1120 8 Ton Long Ram Jack Air Hydraulic Clevis Bottom TQ30806 16 000 24 13 16 43 15 16 7 272 615 1090 GENERAL SAFETY RULES WARNING Read and understand all instructions Failure to follow all instructions listed below may result in serious injury CAU...

Page 4: ...lubricated Using a jack that is not in good clean working condition or properly lubricated may cause serious injury Inspect the work area before each use Make sure it is free and clear of any potential hazards DO NOT OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL To maintain the Service Jack and user safety the responsibility of the owner is to read and follow these instructions Insp...

Page 5: ...cle while on the jack 6 Lift only on areas of the vehicle as specified by the vehicle manufacturer 7 No alterations shall be made to this product 8 Only attachments and or adapters supplied by the manufacturer shall be used 9 Do not get under or allow anyone under the vehicle until it has been supported by jack stands 10 Center load on saddle prior to lifting 11 Use wheel chocks or other blocking ...

Page 6: ...stabilize the load to be lifted Never place any part of the body under a raised load without properly chocking and supporting the load Never use the jack on curved or tubular vehicle Bumpers this will result in the vehicle slipping off the jack and falling causing serious injury or death Use a bumper lift to lift most vehicles with curved bumpers or plastic bumpers Wear ANSI approved safety glasse...

Page 7: ...netrating oil lubricating spray Use a good lubricant on all moving parts For light duty use lubrication once a month For heavy and constant use lubrication recommended every week NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES Rust Prevention Check rams and pump plungers on the power unit assemblies daily for any signs of rust or corrosion Without a load lift the equipment as high as it...

Page 8: ...TIONS Release valve is not completely closed Turn handle clockwise Weight Capacity Exceeded Air is in the hydraulics Purge air from system Low oil level Add oil as required Oil reservoir is overfilled Drain excessive oil Lubricate moving parts Jack is binding or foreign obstruction Power unit malfunctioning Replace the power unit TROUBLESHOOTING ...

Page 9: ...Page 9 of 48 ASSEMBLY 1 Familiarize yourself with the jack 2 Use handle 21 to Turn release valve 28 counterclockwise on full turn to the open position FLAT BASE LONG RAM JACK ...

Page 10: ...sert the handle inside the handle socket 4 Secure the handle in place inside the handle socket Without any vehicle on the jack Cycle the lift up and down several times to insure the hydraulic system is operating properly Perform to the Air Purge Procedure before first use FLAT BASE LONG RAM JACK ...

Page 11: ... have been introduced into the hydraulic system as a result of product shipment and handling This step is to be completed without any weight on the jack 1 Turn release valve counterclockwise on full turn to the open position 2 Rapidly pump the handle 6 8 times Leave handle in down position to expose oil fill plug FLAT BASE LONG RAM JACK ...

Page 12: ...e oil plug 4 Turn release valve clockwise to the closed position 5 Jack is now ready for use Check for proper pump action BEFORE USE 1 Before using this product read the owner s manual completely and familiarize yourself thoroughly with the product and the hazards associated with its improper use 2 Perform the air purge procedure See previous instructions for system purge procedure 3 Check and tha...

Page 13: ... the grip on the lift control valve Continue to pump the jack handle to lift the vehicle to the desired height After lifting support the load appropriately before starting work WARNING STOP PUMPING WHEN THE RAM RISES TO THE RED STOP MARK ON THE RAM THIS WILL PREVENT THE JACK FROM POSSIBLE MALFUNCTION AND IMPROPER USE CAUTION NEVER WIRE CLAMP OR OTHERWISE DISABLE THE LIFT CONTROL VALVE TO FUCTION B...

Page 14: ...terclockwise Do not allow bystanders around the jack or under the load when lowering the jack 3 After removing jack from under the load push ram and handle sleeve down to reduce exposure to rust and contamination WARNING USE EXTREME CAUTION WHEN LOWERING THE JACK THE JACK HANDLE MAY TURN RAPIDLY OPENING THE RELEASE VALVE TOO FAST CAN CAUSE THE JACK TO LOWER RAPIDLY FAILURE TO HEED THESE WARNINGS C...

Page 15: ...ition the jack on level as shown and lower the ram 2 Remove the oil plug 3 Fill the oil case until oil level is just beneath the lower rim of the oil fill hole 4 Replace oil plug 5 Perform the Air Purge Procedure FLAT BASE LONG RAM JACK ...

Page 16: ...ockwise 4 full turns 3 Remove the oil fill plug 4 Turn the jack on its side so that old oil will drain from the oil fill hole 5 Position the jack on level ground and with the ram in the lowered position 6 Fill the oil case until oil level is just beneath the lower rim KEEP DIRT AND OTHER MATERIAL CLEAR WHEN POURING FLAT BASE LONG RAM JACK ...

Page 17: ...YPES OF FLUID AND NEVER USE BRAKE FLUID TURBINE OIL TRANSMISSION FLUID MOTOR OIL OR GLYCERIN IMPROPER FLUID CAN CAUSE PREMATURE FAILURE OF THE JACK AND THE POTENTIAL FOR SUDDEN AND IMMEDIATE LOSS OF LOAD DISPOSE OF HYDRAULIC FLUID IN ACCORDANCE WITH LOCAL REGULATIONS Additional Jack Notes Periodically check the pump piston and ram for signs of rust or corrosion Clean as needed and wipe with an oil...

Page 18: ...Page 18 of 48 ASSEMBLY DIAGRAM FLAT BASE LONG RAM JACK ...

Page 19: ... 1 10 Cylinder TR80803 10 1 11 Copper Washer TR80803 11 1 12 Ball GB308 84 1 13 Valve Block TR80803 12 1 14 Ring TR80803 13 2 15 Handle Socket TR80803 14 1 16 Pin TR80803 15 2 17 Plunger TR80803 16 1 18 Back up Ring TR80803 17 1 19 O Ring TR80803 18 1 20 Pump Cylinder TR80803 19 1 21 Copper Washer TR80803 20 1 22 Ball GB308 84 1 23 Handle TR80803 21 1 24 Ball GB308 84 1 25 Sealing Gasket TR80803 2...

Page 20: ...h the jack 4 Use handle 21 to Turn release valve 28 counterclockwise one full turn to the open position 3 Line up the handle to the handle socket located on the side of the jack then insert the handle inside the handle socket CLEVIS BASE LONG RAM JACK ...

Page 21: ...IR PURGE PROCEDURE IMPORTANT BEFORE FIRST USE Perform the following Air Purge Procedure to remove any air that may have been introduced into the hydraulic system as a result of product shipment and handling This step is to be completed without any weight on the jack 6 Turn release valve counterclockwise one full turn to the open position 7 Rapidly pump the handle 6 8 times Leave handle in down pos...

Page 22: ...vent is closed during shipping For units with rubber oil plugs With a flat blade screwdriver push the oil fill plug slightly to the side to purge trapped air from system Use caution not to tear or puncture the oil plug 9 Turn release valve clockwise to the closed position 10 Jack is now ready for use Check for proper pump action CLEVIS BASE LONG RAM JACK ...

Page 23: ...ce 8 Inspect before each use Do not use if bent broken or cracked components are noted OPERATION RAISING THE JACK 6 Position the jack near desired lift point 7 Assemble the handle ensuring that handle aligns with handle socket 8 Close the release valve by turning it clockwise until it is firmly closed 9 Before raising check and verify the load is centered and also has full contact with the lifting...

Page 24: ...andle so your hands do not slip and ensure the release valve does not rapidly lower 5 Carefully open the Release Valve by slowly turning the handle counterclockwise Do not allow bystanders around the jack or under the load when lowering the jack 6 After removing jack from under the load push ram and handle sleeve down to reduce exposure to rust and contamination WARNING STOP PUMPING WHEN THE RAM R...

Page 25: ...f 48 TO ADD JACK OIL 6 Position the jack on level as shown and lower the ram 7 Remove the oil plug 8 Fill the oil case until oil level is just beneath the lower rim of the oil fill hole CLEVIS BASE LONG RAM JACK ...

Page 26: ...lace oil plug 10 Perform the Air Purge Procedure TO REPLACE JACK OIL 9 Position the jack on level as shown and lower the ram 10 Open release valve by turning handle counter clockwise 4 full turns CLEVIS BASE LONG RAM JACK ...

Page 27: ...e so that old oil will drain from the oil fill hole 13 Position the jack on level ground and with the ram in the lowered position 14 Fill the oil case until oil level is just beneath the lower rim KEEP DIRT AND OTHER MATERIAL CLEAR WHEN POURING CLEVIS BASE LONG RAM JACK ...

Page 28: ...YPES OF FLUID AND NEVER USE BRAKE FLUID TURBINE OIL TRANSMISSION FLUID MOTOR OIL OR GLYCERIN IMPROPER FLUID CAN CAUSE PREMATURE FAILURE OF THE JACK AND THE POTENTIAL FOR SUDDEN AND IMMEDIATE LOSS OF LOAD DISPOSE OF HYDRAULIC FLUID IN ACCORDANCE WITH LOCAL REGULATIONS Additional Jack Notes Periodically check the pump piston and ram for signs of rust or corrosion Clean as needed and wipe with an oil...

Page 29: ...Page 29 of 48 ASSEMBLY DIAGRAM CLEVIS BASE LONG RAM JACK ...

Page 30: ...2 QYL8 10 Pump Cylinder 1 13 QYL8 09 Seal Ring 1 14 QYL8 28 O Ring 1 15 QYL8 27 Back up Ring 1 16 QYL8 26 Plunger 1 17 QYL8 19 Pin 3 18 QLQD2B 3 R Ring 3 19 QYL8 08B Connecting rod 1 20 QYL8 22B Handle Socket 1 21 QYL3 2 23 Handle 1 22 GB3452 1 92 0 Ring 1 23 T30306 02 Top Nut 1 24 T90803 03 Sealing Gasket 1 25 T30306 04 Oil Tank 1 26 TF1201C 29 Oil Plug 1 27 T90803 15 Seal Ring 1 28 QYL8 25A Rele...

Page 31: ...Page 31 of 48 ASSEMBLY 1 Familiarize yourself with the jack AIR HYDRAULIC CLEVIS BASE LONG RAM JACK ...

Page 32: ...ated on the side of the jack then insert the handle inside the handle socket 4 Secure the handle in place inside the handle socket Without any weight on the jack Cycle the lift up and down several times to insure the hydraulic system is operating properly Perform to the Air Purge Procedure before first use AIR HYDRAULIC CLEVIS BASE LONG RAM JACK ...

Page 33: ...en introduced into the hydraulic system as a result of product shipment and handling This step is to be completed without any weight on the jack 1 Turn release valve counterclockwise on full turn to the open position 2 Rapidly pump the handle 6 8 times Leave handle in down position to expose oil fill plug AIR HYDRAULIC CLEVIS BASE LONG RAM JACK ...

Page 34: ...s closed during shipping For units with rubber oil plugs With a flat blade screwdriver push the oil fill plug slightly to the side to purge trapped air from system Use caution not to tear or puncture the oil plug 4 Turn release valve clockwise to the closed position 5 Jack is now ready for use Check for proper pump action AIR HYDRAULIC CLEVIS BASE LONG RAM JACK ...

Page 35: ...the air supply inlet of the lift control valve See illustration Connect to air supply and operate for 3 seconds to evenly distribute lubricant 4 Check and that the pump operates smoothly before putting into service 5 This product is fitting use standard 1 4 NPT air fitting If changing the fitting is required install a 1 4 NPT fitting of your choice ensure that thread tape or compound is used to se...

Page 36: ... lift control valve Continue to pump the jack handle to lift the vehicle to the desired height After lifting support the load appropriately before starting work WARNING STOP PUMPING WHEN THE RAM RISES TO THE RED STOP MARK ON THE RAM THIS WILL PREVENT THE JACK FROM POSSIBLE MALFUNCTION AND IMPROPER USE CAUTION NEVER WIRE CLAMP OR OTHERWISE DISABLE THE LIFT CONTROL VALVE TO FUCTION BY ANY MEANS OTHE...

Page 37: ...wise Do not allow bystanders around the jack or under the load when lowering the jack 3 After removing jack from under the load push ram and handle sleeve down to reduce exposure to rust and contamination WARNING USE EXTREME CAUTION WHEN LOWERING THE JACK THE JACK HANDLE MAY TURN RAPIDLY OPENING THE RELEASE VALVE TOO FAST CAN CAUSE THE JACK TO LOWER RAPIDLY FAILURE TO HEAD THESE WARNINGS COULD CAU...

Page 38: ...Page 38 of 48 TO ADD JACK OIL 1 Position the jack on level as shown and lower the ram 2 Remove the oil plug AIR HYDRAULIC CLEVIS BASE LONG RAM JACK ...

Page 39: ...Page 39 of 48 3 Fill the oil case until oil level is just beneath the lower rim of the oil fill hole 4 Replace oil plug 5 Perform the Air Purge Procedure AIR HYDRAULIC CLEVIS BASE LONG RAM JACK ...

Page 40: ...8 TO REPLACE JACK OIL 1 Position the jack on level as shown and lower the ram 2 Open release valve by turning handle counter clockwise 4 full turns 3 Remove the oil fill plug AIR HYDRAULIC CLEVIS BASE LONG RAM JACK ...

Page 41: ...e 41 of 48 4 Turn the jack on its side so that old oil will drain from the oil fill hole 5 Position the jack on level ground and with the ram in the lowered position AIR HYDRAULIC CLEVIS BASE LONG RAM JACK ...

Page 42: ...f 48 6 Fill the oil case until oil level is just beneath the lower rim KEEP DIRT AND OTHER MATERIAL CLEAR WHEN POURING 7 Replace oil plug 8 Perform the Air Purge Procedure AIR HYDRAULIC CLEVIS BASE LONG RAM JACK ...

Page 43: ...LUID TURBINE OIL TRANSMISSION FLUID MOTOR OIL OR GLYCERIN IMPROPER FLUID CAN CAUSE PREMATURE FAILURE OF THE JACK AND THE POTENTIAL FOR SUDDEN AND IMMEDIATE LOSS OF LOAD DISPOSE OF HYDRAULIC FLUID IN ACCORDANCE WITH LOCAL REGULATIONS ADDITIONAL JACK NOTES Periodically check the pump piston and ram for signs of rust or corrosion Clean as needed and wipe with an oil cloth NEVER USE SANDPAPER OR ABRAS...

Page 44: ...Page 44 of 48 ASSEMBLY DIAGRAM AIR HYDRAULIC CLEVIS BASE LONG RAM JACK ...

Page 45: ... GB77 2 20 Cover T91004 39 1 21 Regulating screw T91004 38 1 22 O Ring5 8X2 8 QLQ2 1 14 1 23 Spring QLQD2A 2 18 1 24 Spring seat TQ22001 1 24 1 25 Ball 3 0000 GB308 1 26 Screw QYL8 17 2 27 Base TQ30806 11 1 28 O ring7 7x1 9 QLQ2 1 17 1 29 Release Valve QYL8 25A 1 30 Pin D4X22 GB119 2 31 Handle QYL5G 23 1 32 Spring T91207F 54 2 33 Ball 9 0000 GB308 1 34 Screw M12X1 25X10 GB77 1 35 Grease filter T90...

Page 46: ... number of the product serial number and specific details regarding your question Not all equipment components are available for replacement illustrations provided are a convenient reference of location and position in the assembly sequence The manufacturer reserves the rights to make design changes and or improvements to product lines and manuals without notice We want to know If you have any con...

Page 47: ...e authorization to amend these statements You acknowledge and agree that any modification of the product for any purpose other than manufacturer completed repairs is at your own risk Before using this product read the owner s manual completely and familiarize yourself thoroughly with the product and the hazards associated with its improper use IMPORTANT BEFORE FIRST USE on any Lift verify that a d...

Page 48: ...èle Torin au 1 888 44 TORIN 1 888 448 6746 De 8 heures à 17 heures heure du Pacifique du lundi au vendredi Comuníquese conel Servicio de Atención al Cliente de Torin directamente por teléfono al 1 888 44 TORIN 1 888 448 6746 De lunes a viernes de 8 00 a m a 5 p m hora del Pacífico Torin Inc 4355 E Brickell Street Ontario CA USA www torin usa com Made in China Fabriqué en Chine Hecho en China ...

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