Topwisdom TL-410 User Manual Download Page 1

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User’s Manual for

TL-410 Laser Engraving

and Cutting Control

System

Shenzhen Topwisdom Technology Co., Ltd

Add

: 4F, NO.58, East Side of Yousong Road, New Longhua District, ShenZhen, China,

518109

Tel

+86-0755-82057902

Fax

: +86-0755-82057892

Website

: http://www.topwisdom.com.cn

Summary of Contents for TL-410

Page 1: ...Engraving and Cutting Control System Shenzhen Topwisdom Technology Co Ltd Add 4F NO 58 East Side of Yousong Road New Longhua District ShenZhen China 518109 Tel 86 0755 82057902 Fax 86 0755 82057892 We...

Page 2: ...lative parts directly or indirectly Disclaimer Topwisdom Technology reserves the right to modify the content described in this manual without advance notice Topwisdom Technology is not responsible to...

Page 3: ...Wiring Installation Instruction 5 2 1 System Wiring Diagram 5 2 2 Installation Dimension 6 2 2 1 Panel 6 2 2 2 Mainboard 7 2 3 Wiring Instruction 9 2 3 1 Interface Broad 9 2 3 2 Wiring Diagram 9 2 4 I...

Page 4: ...33 4 1 1 Layer Parameter Setting 34 4 1 2 Coordinate Setting 38 4 1 3 Track Setting 39 4 1 4 Single Axis Operation 40 4 1 5 Output Engrave 41 4 2 The Equipment Management 45 4 2 1 Toolbar 46 4 2 2 Pa...

Page 5: ...review Interface 68 5 2 6 Single Axis Movement Interface 69 5 2 7 File Selection Interface 69 5 2 8 U disk File Interface 70 5 2 9 The Main Menu Setting 71 5 3 File Setting 72 5 4 The Integrate Settin...

Page 6: ...Shenzhen Topwisdom Technology Co Ltd IV...

Page 7: ...is feeding axis U is lift axis V is for the second laser cutting head Support double laser head cutting support leftover cutting Each laser power is able to be control independently Support feeding l...

Page 8: ...ing the electrical equipment in the damp dust corrosive gas flammable gas area or it may be cause the electrical shock or fire 1 3 Work Environment Ventilation sanitation and less dust Storage tempera...

Page 9: ...ler 1 The Motion Control Card GND 5V Lmt_X LASER 2 LASER 1 GND 5V Lmt_Z U V Foot_SW Door_SW GND 24 AXIS X TL 410C Lmt_X Lmt_Y Lmt_Y Lmt_Z U V GND 24V WIND OUT1 DIR PUL 5V AXIS Z U V AXIS Y DIR PUL 5V...

Page 10: ...Shenzhen Topwisdom Technology Co Ltd 4 connecting controller and PC 3 USB communication extended cable...

Page 11: ...5V Air Control GND 24V DC 24V 2A GND 5V 5V o 0V Optoelectronic Switch 5V o 0V Water Protect TH Lmt_X Lmt_Y Lmt_Z U V Lmt_Z U V Lmt_Y Axis X Driver X motor PWM DIR PWM DIR PWM DIR PWM DIR PWM DIR PWM...

Page 12: ...Shenzhen Topwisdom Technology Co Ltd 6 2 2 Installation Dimension 2 2 1 Panel The installation dimension of operation panel the unit is MM Face Fig 2 2 Bottom...

Page 13: ...Shenzhen Topwisdom Technology Co Ltd 7 Fig 2 3 2 2 2 Mainboard The installation dimension of mainboard the unit is MM Fig 2 4...

Page 14: ...Shenzhen Topwisdom Technology Co Ltd 8 Fig 2 5...

Page 15: ...r_SW GND 24 AXIS X TL 410C Lmt_X Lmt_Y Lmt_Y Lmt_Z U V GND 24V WIND OUT1 DIR PUL 5V AXIS Z U V AXIS Y DIR PUL 5V DIR PUL 5V PC U DISK HANDSET GND WP2 LON 2 5V LPWM2 GND WP1 LON 1 5V LPWM1 CN 2 CN 1 CN...

Page 16: ...L PUL DIR DIR ENA ENA DIR PUL 5V GND U V W Vdc 36V To Motor 36V X Driver Fig 2 7 2 Panasonic Servo Wiring PULS1 PULS2 SIGN1 SIGN2 DIR PUL 5V COM U V W COM 24V To Motor 24V Panasonic servo 3 6 5 4 41 7...

Page 17: ...11 1 CO2 Laser Power Supply Wiring TTL H TTL L WP GND DAC 1 3 4 5 6 2 Water Potect 5V LPWM1 LON 1 WP1 GND Laser Power Supply Active low Fig 2 9 2 RF Laser Wiring Power Water Protect 5V LPWM1 LON 1 WP...

Page 18: ...sheet of the laser Generally PWM Frequency is 5000Hz And set the Laser Max parameter not larger than 95 especially not to set as 100 otherwise it works improperly 2 3 2 3 WIND Signal Wiring GND WIND...

Page 19: ...ings are similar 2 4 Interface Instruction 2 4 1 Power Signal The system is 24V power supply Pin Definition 1 24V DC 24V power source positive input 2 GND DC 24V power source grounding input 2 4 2 U D...

Page 20: ...IR Z U V axis interface Pin Definition 1 5V 5V power source positive output PUL DIR 2 PUL Step pulse output PUL 3 DIR Direction signal output DIR 4 GND External 5V power source grounding output Note T...

Page 21: ...RF laser used to control the enable function of laser When the laser is CO2 laser used to control laser On Off 4 WP1 Laser status the corresponding instruction is LED D1 When the laser is RF laser use...

Page 22: ...e X Y axis limit interface Pin Definition 1 5V 5V power source positive output 2 Lmt_X X upper limit axis movement to the max coordinate limit sensor input 3 Lmt_X X origin limit axis movement to the...

Page 23: ...ameter When using the single laser control the water protection signal of another laser must be shorted with GND otherwise the machine will not work The connection ways of switch input signal When usi...

Page 24: ...Shenzhen Topwisdom Technology Co Ltd 18 2 4 7 Input Signal Diagram Fig 2 14 IN 1 IN 4 IN 2 IN 3 Input signal 5V 3 3V...

Page 25: ...lled firstly Then double click the icon below CorelCamera_V8 7 8 is used to introduce a screen shown in Fig 3 1 will be displayed for selecting installing language Fig 3 1 Click next to proceed with i...

Page 26: ...install path as shown in Fig 3 4 select the Corel Graphics 12 folder as below Fig 3 4 When the installed path is found click the Confirm to go back to the screen shown in Fig 3 3 Then click the Manual...

Page 27: ...inished the screen shown in Fig 3 5 is displayed Click OK to finish However the installation is not really completed then as you need to make configurations for the CorelDRAW software after the config...

Page 28: ...ll and click the next to uninstall the software The CarveNorNor folder in the root folder of CorelDRAW application and the CORELSAVE_NOR folder in Draw folder can be manually deleted if it was needed...

Page 29: ...09 Double click the icon to unzip files then the screen shown in Fig 3 8 is displayed Fig 3 8 Click Next to proceed with installation Fig 3 9 When finished selecting language click button to select th...

Page 30: ...Ltd 24 Fig 3 10 When the installation is finish the installing program will be closed automatically 3 4 Uninstalling CAD Direct Output Click the LaserT Uninstall show as Fig 3 11 Fig 3 11 Click Yes t...

Page 31: ...echnology Co Ltd 25 Fig 3 13 3 5 USB Driver Installation Insert the USB Cable the power on Fig 3 14 will be shown on the Compute and then the Fig 3 15 will be shown Fig 3 14 Fig 3 15 Select No not thi...

Page 32: ...Co Ltd 26 Click the Next show as Fig 3 16 Fig 3 16 Click the Next show as Fig 3 17 Fig 3 17 Select Install from a list or specific location Advance Click the Next Click Include this location in the s...

Page 33: ...licking the browse button Once the file path has been entered in the box click next to proceed Fig 3 18 The screen shown in Fig 3 19 will be displayed as Windows XP copies the required driver files Fi...

Page 34: ...After the engraving card power on connect the PC with USB cable the computer will assign a COM port to communicate But when the assigned COM port is more than COM8 the communication will have problem...

Page 35: ...Shenzhen Topwisdom Technology Co Ltd 29 Fig 3 21 Double click the System show as Fig 3 22 Fig 3 22...

Page 36: ...Shenzhen Topwisdom Technology Co Ltd 30 Fig 3 23 Click the device management Fig 3 24 The assigned COM port...

Page 37: ...M4 is the assigned COM port the way and the steps that change the assigned COM port are as follow Double click USB Serial Port COM4 show a window single click Port settings show as Fig 3 25 Fig 3 25 C...

Page 38: ...Shenzhen Topwisdom Technology Co Ltd 32 Fig 3 26 Click OK display a window of Communications Port Properties as Fig 3 27 Fig 3 27 Click Yes to finish...

Page 39: ...n Open the CorelDRAW software show as Fig 4 1 Fig 4 1After startup our processing buttons will be automatically mounted on the menu shown in Fig 4 1 as pointed out by the arrow After completing the fi...

Page 40: ...onfiguration of engraving parameters if there are imported bitmaps there will be independent bitmap settings You can select a certain color and double click or click on button Parameter Settings for s...

Page 41: ...the settings for Carve follow the same way When the check box of default is selected no need to set the power intensity and speed and the default values of the machine will be adopted settings for po...

Page 42: ...various thickness By adjusting the position of laser head to make the laser head move to the position of the laser focal length is reach Hit_point for hit point or drill on material Firstly click the...

Page 43: ...h determines the distance from the top to the bottom the greater the distance the slope more flat Fig 4 5 Precision the precision of engraving The unit is DPI or DMP It means how many lines will be pr...

Page 44: ...set the backlash in different speed Because of working in different speed the backlash is different The greater speed the bigger the backlash After the parameter settings the engraving output can be...

Page 45: ...etting Click the TrackSet button in Fig 4 2 a track setting window will be shown It can set the cutting order and the cutting start point of the line in different shape or layer As shown in Fig 4 9 Fi...

Page 46: ...utton At this time the upper left window will display the new processing order of shapes the Show Order check box is selected Enter Line When Selected the enter Line check box an extension line will b...

Page 47: ...ance in MoveSize edit box and the move speed in Speed edit box If you need the laser on set the laser power in Power edit box and select the OpenLaser check box Click Execute button to move If you wan...

Page 48: ...ding The Unit is second Attention These parameters above are applied to array process or repeat process Here the row and the column is array parameters If row is 2 and column is 1 then 2X1 array work...

Page 49: ...tance from ending position of current shape to starting position of next shape is shortest The free move time is shortest Smooth starting point Select the optimal starting position of next shape to re...

Page 50: ...The unit is the greater the value you set the greater the compensation Split feed If the graph is so long it needs to split feed Set the split length And the graph within the split length range will n...

Page 51: ...he downloaded file at the last Select it and press start to process Exit Close the output window Fig 4 14 4 2 The Equipment Management This section describes the parameter settings of the laser engrav...

Page 52: ...u Fig 4 16 4 17 This software functions to make settings for the equipment parameters of Topwisdom laser engraving software 4 2 1 Toolbar There are 3 buttons in the tool bar respectively representing...

Page 53: ...ead Read the parameters saved in the equipment and display the values to the user for reference If you need to modify the parameters you must read the parameters in the equipment or open the parameter...

Page 54: ...y the professionals generally don t recommend customers to use Laser Type Select proper laser device type according to the laser device used by the machine PWM Frequency I e the power intensity freque...

Page 55: ...espond to directions of the motion of the axes if it moves to the right when you press the left change the polarity Note set the limit polarity first then direction polarity and key polarity last Move...

Page 56: ...it box and 30 into the WiseSize edit box Click ok the program will calculate out the right resolution Other Axis is similar When calculate the resolution of Y the RealSize is the length of trace the b...

Page 57: ...d carved to obtain the very good effect In general the user can set the parameters reasonable according to their requirement for engraving speed and accuracy To meet the accuracy requirement of the us...

Page 58: ...ap for engraving click on the import bitmap button in Fig 4 20 a Import set window will be shown If you need to change the bitmap into reseau diagram select the NetMode check box You can set the direc...

Page 59: ...ision Set the curve accuracy with the software to improve the smoothness and speed of the operation you can select general meddle high very high most high etc Fig 4 22 4 3 CAD Direct Output Software O...

Page 60: ...lect corresponding options in the window shown in Fig 4 24 First you d like to announce that we do not support text and annotations to a fractional however there are some limitations for example we su...

Page 61: ...ng tool is selected the menu shown in Figure Fig 4 26 will appear when inputting text Fig 4 26 Then you just let it adopt the default font shown in Figure Fig 4 26 Do not select the English fonts or S...

Page 62: ...rdinate must match original position of the machine On the same machine can t literally change the coordinate system Location The position of laser head is the start position before cutting As shown i...

Page 63: ...hows the effects of the origin drawing and the drawing after Carving output as there s no difference of intaglio and incised inscription in vector graphics you may get the effect of incised inscriptio...

Page 64: ...erent colors are in the relation of inclusion no influence on each other There s overlay between the two parts of Carvings We believe you may have deeper understanding for the Carving modes of AutoCAD...

Page 65: ...to the end b one run There are 2 ways to solve this problem 1 draw the drawings in order or combine them with the merger operation provided in software like CorelDRAW or AutoCAD etc 2 our software en...

Page 66: ...like human being for instance cutting the external rectangle before the internal part etc Therefore we must pay attention to this kind of drawing when drawing e g if you want to cut the two rectangles...

Page 67: ...e so large and cannot be seen when opened in another software after zooming out and the breadth of output will be far exceeding the operation breadth of the equipment which will also cause problems Pa...

Page 68: ...el 5 1 The Panel Operation and Buttons Function Introduction 5 1 1 The Panel Fig 5 1 5 1 2 Buttons Function Introduction 1 Reset key No matter what state the machine press this key it ll go into reset...

Page 69: ...y Use to test Press one time light one time it is used to test the optical path 9 Origin Key Can set the start point from which the machine runs The Origin can be freely chosen on the Machine setting...

Page 70: ...te press the key the laser head will automatically return the anchor point 15 Number Keys change the data in the selected area also it can directly press the key to choose the item 16 Decimal Key Or f...

Page 71: ...how as Speed Valid KeySpeed Middle PX 200 1V 2X Idle 00 00 00 30 PY 0 000 0 000 12345678 OUT 2014 03 10 10 58 Complete Power1 1 5 30 Power2 5 Fig 5 3 The top of the interface shows the file name netwo...

Page 72: ...Fast Middle Slow PX PY The coordinate in the current place When there is no file Selected It displays the default power and speed When selecting the file it shows the power and speed in the first laye...

Page 73: ...lt move speed when laser is off When one file is selected it shows the idle speed in current layer Otherwise it shows the system default speed value The unit is mm s Speed Factor It is applied to impr...

Page 74: ...R 2 When no file is selected the power value is the system default power value When pulsing the Power Max will be used 5 2 5 Range Preview Interface After initialization press Range key show as Cancel...

Page 75: ...ion Key Speed fast middle slow If Laser On Yes or No X Axis Setting Press Right Left key to move X axis when stop it ll show the current coordinate The other axis operation is similar When If Laser On...

Page 76: ...Up to choose the file press Select key to find the current file press ESC to quit press Enter to operate show as ESC OK 4 Delete Memory File 3 Write to Udisk 1 Read File 5 Delete All 2 File Edit Fig 5...

Page 77: ...8 OUT 008 12345678 OUT 009 12345678 OUT 010 12345678 OUT 1K 1K 1K 1K 1K 1K 1K 1K 1K 1K Fig 5 10 Press Down Up to choose the file and press Select key to point the current file then click Enter key or...

Page 78: ...menu choose the File Set then press Enter show as File Set 2 Save as CurSel 1 Save Type ESC Save 3 Save and Execute 4 File Work Mode G e n e r a l Y e s G e n e r a l Y e s Fig 5 13 Press Up Down to c...

Page 79: ...d one by one in cycle 5 4 The Integrate Settings After finishing the start press Menu key into the main menu interface choose Integrate then press the Enter to enter show as Integrate Network Disconne...

Page 80: ...x duty ratio 100 PWM DIR Press Choose to change the PWM DIR If you found when you set power bigger the intensity of laser beam is stronger Then you should change the PWM DIR Focus Length mm Press the...

Page 81: ...ne belt Double2 means it has two laser heads with two belts After choosing Double1 or Double2 need to set the Double Head Intv parameter which is the origin points between the two laser head The X axi...

Page 82: ...one 50mm length line on the surface of material Measure the actual length of the line 55mm etc Go into the Menu Integrate Axis set Y Axis interface set the resolution of Y Axis to reference resolution...

Page 83: ...grate Setting interface choose Axis Set to enter show as Axis Set 2014 03 10 11 00 ESC X Axis Y Axis U Axis Fig 5 17 Press the Up Down key to select the needed operation for example the X axis setting...

Page 84: ...lution When measuring the width of the laser beam needs to be considered The processed rectangle is as shown in figure below Take the measured value of the X axis 34mm and input 34 into the Real Size...

Page 85: ...rd you can change the direction polarity to make them consistent with each other Limit Polarity Classified into positive and negative when the motor cannot return to the original position you can chan...

Page 86: ...e setting If the parameter set to Open the axis automatically move back to origin after machine power up and the coordinate will back to zero If close the axis moves none and the stop position will be...

Page 87: ...etting interface select the User Set item with Up Down key Press Enter key to go into User Set Interface as show below C l o s e 1 5 0 0 User Set 2 Key Move Continue 1 Cover Protect 3 Key Move Dist mm...

Page 88: ...ress the Number key to edit the value press Enter to save the setting press ESC to back Cover Protect When it is ON system will detect the cover protect switch signal While the signal is valid it woul...

Page 89: ...cklash mm For compensation of X axis backlash Generally 0 15 mm is recommended Y Backlash mm For compensation of Y axis backlash Generally 0 15 mm is recommended Water Protect Enable or disable detect...

Page 90: ...ose to edit Sys Version The version of control system Stat Info Statistical Information includes Uptime The power on time of the machine Laser On Time The time of laser is on Work Time The total work...

Page 91: ...number 5 5 1 The Password Setting Choose Password to enter machine lock setting show as Password 2014 03 10 11 00 ESC PWD Manage PWD Status PWD Times Lock Date Export PWD Fig 5 30 Press the Up Down Le...

Page 92: ...03 10 11 00 ESC IO Input IO Output Tfram Clock Flash Fig 5 31 Press the Up Down Left Right key to select the needed operation 1 IO Input corresponding to the IO input low power it ll display from Gre...

Page 93: ...Opening Q opening the X Y axis returns the origin the LCD still shows system initialization A the power back to origin error Into the Power back to Origin interface set the Z U axis as Close Q openin...

Page 94: ...ace broad DIR3 and DIR4 check whether they e keep the consistency Q When the light power intensity is big the idemitsu is small when the light power intensity is small the idemitsu is big A the PWM po...

Page 95: ...within 3 9 The software output port need to be same with COM port Insert a new and good port on the computer Close the equipment power supply 3 minutes than open again Restart the computer to ground...

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