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TOPP K200, Instructions For Installation And Use Manual

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TOPP K200 Instructions For Installation And Use Manual Download Page 56

[email protected] - www.topp.it

Società a Socio Unico soggetta a direzione e coordinamento di 2 Plus 3 Holding S.p.a. 

Tel. +39 0444 656700 - Fax +39 0444 656701 

TOPP S.r.l.

Via Galvani, 59 - 36066 Sandrigo (VI) - Italia

Summary of Contents for K200

Page 1: ...NSTRUCTIONS FOR INSTALLATION AND USE K200 AUTOMATION AND ELECTROMECHANICAL DRIVERS FOR LINEAR SLIDING DOORS WITH ONE OR TWO PANELS COD 0P5506 EN VER 0 0 REV 08 19 installer s manual original instructions ...

Page 2: ......

Page 3: ...r pag 05 2 6 Sliding doors with one panel pag 08 3 4 Installing the carriages on the door pag 13 1 GENERAL INFORMATION 2 1 Rating place and CE marking pag 05 3 3 Installing the adapter and track pag 12 2 7 Description of parts and dimensions pag 09 3 5 Fastening and adjustment of the sliding panels pag 14 3 7 Fastening the drive brackets on the door panel pag 18 3 9 Installing the casing pag 21 4 ...

Page 4: ...ment PPE so as to perform the works required under safe conditions IMPORTANT The personnel must be informed of the risks of accident about the safety devices for the operators and about the general rules for accident prevention foreseen by the international directives and laws in force in the country in which the automation is installed In any case the personnel must comply scrupulously with the s...

Page 5: ...n this manual The installation technician shall therefore be exclusively liable for any damages caused to users and or third parties that may arise as a result of incorrect installation The installer must also supply the owner with all information regarding automatic manual and emergency function of the automation 2 2 PROPER USE In case you want to exclude the auto recovery please contact supportT...

Page 6: ...nufacturer N 1 package of hardware consisting of 2 self tapping screws TC d6x70 and 2 nylon anchor bolts 10x60 N 1Adapter for framed door panels N 2 Carriage units with relative hardware for fastening to the adapter Every standard product package cardboard carton contains 2 3 TECHNICAL DATA Tab 1 lists the technical data that characterize the K200 automation POWER SUPPLY PROTECTION OF ELECTRIC DEV...

Page 7: ...he door panel VPA must be less than the door opening width VL The glide of the door panel VPA is equal to VL when the upright on the door does not have any roundings and or protrusions that could cause a shearing effect VPA VL LT LC 25 25 75 75 VPA VL LT LC 25 75 75 VPA LT LC 25 75 75 LT LC LT LC PC BP PC BP PC PC LT LC LT LC PC BP BP PC Fig 2 Fig 3 Fig 4 7 VPA net doorway width LT LC automation l...

Page 8: ...re is a possible risk of getting the fingers caught Alternatively proceed as shown in Fig 6 overlapping the end of the wall and or closing upright with the profile of the sliding panel and moderating the closing speed and speed of approach of the door Fixed door panel Sliding door panel Automation Fixed door panel Sliding door panel Tubular jamb Automation Fixed door panel Sliding door panel Overl...

Page 9: ...ontrol unit 14 15 Rail for door guide 16 Plastic runner on floor 17 Wire raceway 8 9 10 Door panel drive bracket Belt transmission with pulley Low voltage transformer Electronic control circuit Lateral case fastener Emergency battery Gearmotor Metal motor module 19 Crossbar supporting hooks 9 INSTRUCTIONS FOR INSTALLATION AND USE 5 Fig 7 20 Logline EN K200 15 15 16 16 13 4 4 9 6 7 6 3 19 3 2 18 18...

Page 10: ...255 20 Fig 9 10 INSTRUCTIONS FOR INSTALLATION AND USE EN K200 Ceiling height Opening door height Crossbar supporting bracket Fig 8 ...

Page 11: ...nter of the crossbar If the floor is not perfectly flat decide the position of the supporting brackets referring to the highest point of the floor Fasten the crossbar supporting brackets to the wall using self drilling sell tapping screws type d5 5 or d6 3 Remove the cover on the casing Fasten the crossbar to the wall with 3 self tapping screws type d6 3 for every meter of crossbar and paying care...

Page 12: ...he finished door width removing another 2 mm from the jamb sider The number of fastening holes will depend on the size and weight of the door Drill the door at the bottom and fasten the rail using flared self tapping cylindrical screws diam 4 8 Drill the adapter and rail starting at about 70 80 mm from the end 20 31 Rail Fig 10 12 IRON 2 mm with lesser thickness use threaded rivets 3 mm with lesse...

Page 13: ...n the figure Standard adapter Fastening nut Carriage 70 70 70 70 15 70 70 70 15 70 3 4 INSTALLING THE CARRIAGESON THE DOOR Fig 11 Installation by insertion Fig 12 Single door panel opening toward the left Single door panel opening toward the right Fig 13 Double door panel simultaneous opening toward the right and left 13 INSTRUCTIONS FOR INSTALLATION AND USE EN K200 ...

Page 14: ...er or both sides at once Fig 15 If an air seal brush must be installed between the sliding panel and the upright or wall adjust the panel so that there is a space of about 1 mm between it and the brush along the entire length Adjust the height of the sliding panels Fig 18 using the special adjustment screws on the carriages Fig 17 After performing this operation tighten the screws on the load bear...

Page 15: ...Lower carriage bracket Standard adapter Runner on floor A A Fig 17 LPF Fig 18 5 15 INSTRUCTIONS FOR INSTALLATION AND USE EN K200 ...

Page 16: ...32 2500 120 2826 1 x 5640 2600 120 2930 1 x 5848 2700 120 3034 1 x 6056 2800 120 3138 1 x 6264 1000 120 1266 1 x 2520 1100 120 1370 1 x 2728 1200 120 1474 1 x 2936 1300 120 1578 1 x 3144 1400 120 1682 1 x 3352 1500 120 1786 1 x 3560 1600 120 1890 1 x 3768 VPA A 800 120 1058 1 x 2104 900 120 1162 1 x 2312 VPA A B L Belt L Logline 942 1046 1150 1254 1358 1462 1566 1670 1774 1878 1982 2086 2190 2294 ...

Page 17: ...oosen the two VTM screws on the crossbar for fastening the motor module Remove the two VTF screws on the crossbar for fastening the belt transmission Fit the transmission with the specific fastening holes in the VTF screws and tighten them Install the transmission belt on the motor and transmission pulley making sure the belt junction brackets are positioned as shown in Fig 24 Upper bracket for doo...

Page 18: ...DOOR OPENING TO LEFT M6x8 screws M6x10 screws Upper belt bracket M6x8 screws M6x10 screws Upper belt bracket Left front door carriage Right front door carriage Horizontal adjustment slots Door drive bracket Horizontal adjustment slots Door drive bracket C L Fig 24 18 INSTRUCTIONS FOR INSTALLATION AND USE EN K200 ...

Page 19: ...t door carriage Horizontal adjustment slots Screws M6x8 Screws M6x10 Lower belt bracket Door drive bracket M6x8 screws M6x10 screws Upper belt bracket Front door carriage Horizontal adjustment slots Door drive bracket Fig 25 Fig 26 19 INSTRUCTIONS FOR INSTALLATION AND USE EN K200 ...

Page 20: ...ng installation make sure that when the door is closed with the block on it must be possible to open the door manually by at least 2 3 mm This tolerance is necessary to enable the block to be released without difficulty Fig 27 Fig 28 Fig 29 Fig 30 Attention The door block system is not to be considered as a device for protection against break ins To release and open the door push the manual releas...

Page 21: ...supplied in the hardware package Apply an antivibration felt strip every 300mm along the beam Fig 32 Ref 1 Fasten the casing to the beam using two more screws type TSP d3 5x9 5 Fig 32 Ref 3 If it should not be possible to fasten the casing from the side proceed as follows Drill symmetrical holes in the casing cover using a suitable drill with a Ø6 5 bit for aluminum with the measurements and posit...

Page 22: ...lled in the power supply system in accordance with the requisites contemplated in the legislation in force in the country of installation 22 4 2 ELECTRICAL CONNECTION INSTRUCTIONS FOR INSTALLATION AND USE EN K200 If the raceway has not already been installed cut it to size in accordance with the tables in paragraph 3 6 and drill it as shown on figure 1 by using an aluminium drill bit having diamet...

Page 23: ...1 off K200 Dip Switch 2 on 4 Input for program selector with knob pharmacy 5 Digital switch input 7 Transformer input 14 ENTER key 12 Gearmotor input 3 Infrared sensor input microwave sensors photocells door opening safety guard 9 Door block 2 input 2 Input for lateral guards antipanic device and test sensors 13 DOWN key 10 Door block 1 input 6 Encoder cord input 11 Lighted display 8 Emergency batt...

Page 24: ...IRE SYSTEM 17 INTERNAL SECURITY 21 EXTERNAL SECURITY 23 GND 18 INTERNAL RADAR 19 GND 20 GND 22 EXTERNAL RADAR 24 24V Ÿ GND shield Ÿ SIGNAL A Ÿ 24V Ÿ GND Ÿ SIGNAL B Unregolated 28 EXIT ONLY 32 24V 26 OPEN 27 PARTIAL 31 GND 29 ENTER ONLY 25 RESET NEAR 30 CLOSED 14 LATERAL 10 TEST 11 GND 13 LATERAL SAFETY 1 9 TEST SAFETY 2 15 GND 12 ANTIPANIC DEVICE 16 24V F N 1 9 17 25 2 10 18 26 3 11 19 27 4 12 20 ...

Page 25: ...al sensor Photocells 2 Lateral sensor 2 Activation sensors Photocells 1 Lateral sensor 2 Sensors on passenger cab 2 Sensors on passenger cab 2 Sensors on passenger cab 2 Lateral sensor 1 Activation Safety sensor 1 Activation Sensor Photocells 1 Lateral sensor ONLY ACTIVATION WITH IS5 LATERAL ACTIVATION WITH SAFETY SENSORS ACTIVATION WITH SAFETY SENSORS MONITORED 2 Activation Safety Sensors 2 Activ...

Page 26: ...GND 24V grey grey grey grey white white yellow yellow grey grey grey grey 18 20 23 24 24 23 20 22 ACTIVATION N O GND 24V COM Fig ACTIVATION N O COM white white yellow yellow A 19 19 20 20 21 22 23 23 24 24 Digital program switch menu PARAMETERS OTHER PARAMETERS SAFETY SENSOR LOGIC N C WITHOUT TEST Or program parameter 9 with the dot IS2 INTERNAL ACTIVATION SAFETY SENSOR IS2 EXTERNAL ACTIVATION SAF...

Page 27: ... TX1 TX1 RX1 RX1 RX2 RX2 TX1 TX1 TX2 TX2 red red white white white white TEST TEST OUT OUT GND GND TEST TEST OUT OUT COM TX COM TX red red Tx2 Tx2 24V 24V ACTIVATION GND 24V N O COM ACTIVATION GND 24V N O COM yellow yellow white white grey grey grey grey Fig C TEST TEST TEST TEST 24V 24V GND GND OUT OUT OUT OUT 18 20 23 24 23 24 20 22 9 24 15 23 19 21 18 20 22 23 21 19 yellow yellow white white gr...

Page 28: ...T OUT RX1 RX1 COM RX COM RX RX2 RX2 TX1 TX1 RX1 RX1 RX2 RX2 TX1 TX1 TX2 TX2 red red white white TEST TEST OUT OUT GND GND TEST TEST COM TX COM TX red red Tx2 Tx2 24V 24V GND 24V COM N C GND 24V N O COM N O COM ACT SIC ACT green black green black yellow yellow white black white black white white white white yellow yellow grey grey grey grey grey grey 24V 24V GND GND OUT OUT OUT OUT OUT OUT white wh...

Page 29: ...x2 Tx2 24V 24V GND GND 24V 24V OUT OUT OUT OUT 24V GND COM 24V GND N C COM Fig E OUT OUT red red white white white white 24 24 23 23 22 20 20 grey grey 18 19 17 16 15 13 14 14 24 23 19 21 15 16 15 15 16 13 N C F1 F2 PHOTOCELLS CIRCUIT Is5 LATERAL SENSOR 2 IS5 LATERAL SENSOR 1 RX1 TX1 First beam Rx2 TX2 Second beam IS1 EXTERNAL ACTIVATION SENSOR IS2 INTERNAL ACTIVATION SAFETY SENSOR Digital program...

Page 30: ... 12 20 13 21 14 22 15 23 16 24 N C N C 24V 24V GND GND Fig F 24V GND N C COM 14 15 16 N C SIC COM SIC NO ATT COM ATT GND 24V N C SIC COM SIC NO ATT COM ATT GND 24V green black green black white black white black yellow yellow white white grey grey grey grey 17 18 19 19 20 20 21 22 23 23 24 24 green black green black white black white black yellow yellow white white grey grey grey grey 30 INSTRUCTI...

Page 31: ...OM TX red red Tx2 Tx2 24V 24V ACTIVATION GND 24V N O COM ACTIVATION GND 24V N O COM Digital program switch menu PARAMETERS OTHER PARAMETERS SAFETY SENSOR LOGIC N C WITHOUT TEST Or program parameter 9 with the dot yellow yellow white white grey grey grey grey yellow yellow white white grey grey grey grey 24V GND N C COM Is5 LATERAL S Fig G 24V 24V GND GND N C N C IS1 INTERNAL ACTIVATION SENSOR IS1 ...

Page 32: ...ig H N C SIC COM SIC NO ACT COM ACT GND 24V N C SIC COM SIC NO ACT COM ACT GND 24V green black green black white black white black yellow yellow white white grey grey grey grey IS2 INTERNAL ACTIVATION SAFETY S IS2 EXTERNAL ACTIVATION SAFETY S 17 18 19 19 20 20 21 22 23 23 24 24 14 15 16 13 15 16 green black green black white black white black yellow yellow white white grey grey grey grey 32 INSTRU...

Page 33: ...am parameter 9 with the dot 24V GND N C COM IS5 LATERAL S Fig I 24V 24V GND GND N C N C red red white white white white GND 24V COM N C GND 24V N O COM N O COM ACT SIC ATT green black green black yellow yellow wite black wite black white white white white yellow yellow grey grey grey grey grey grey IS2 INTERNAL ACTIVATION SAFETY S IS1 EXTERNAL ACTIVATION SENSOR 24 24 23 23 22 20 20 grey grey 18 19...

Page 34: ... GND 24V N O COM ACTIVATION GND 24V N O COM Digital program switch menu PARAMETERS OTHER PARAMETERS SAFETY SENSOR LOGIC N C WITHOUT TEST Or program parameter 9 with the dot yellow yellow white white grey grey grey grey yellow yellow white white grey grey grey grey 24V GND N C COM IS5 LATERAL SENSOR 24V GND N C COM IS5 LATERAL SENSOR Fig L IS1 EXTERNAL ACTIVATION SENSOR IS1 INTERNAL ACTIVATION SENS...

Page 35: ... C WITH TEST Or program parameter 9 without the dot black black red red rose rose blue blue yellow yellow green green white white brown brown black black red red rose rose blue blue yellow yellow green green white white brown brown Fig Mo IS2 EXTERNAL ACTIVATION SAFETY SENSOR MONITORED ELECTRICAL WIRING DIAGRAM FOR USING OPTEX ACTIVATION SAFETY SENSOR MONITORED 9 10 17 18 19 19 20 21 22 23 24 20 2...

Page 36: ...IVATION GND 24V TEST ACTIVATION GND 24V TEST SECURITY IS2 INTERNAL ACTIVATION SAFETY SENSOR MONITORED N C COM COM N O TST TST N C COM COM N O brown brown grey grey yellow yellow blue blue green green white white black black red red IS2 EXTERNAL ACTIVATION SAFETY SENSOR MONITORED 9 10 17 18 19 19 20 21 22 23 24 20 20 23 24 20 braun braun grey grey yellow yellow blue blue green green white white bla...

Page 37: ...MONITORED TST TST SECURITY ACTIVATION GND 24V TEST ACTIVATION TEST SECURITY IS2 INTERNAL ACTIVATION SAFETY SENSOR MONITORED N C COM COM N O black black red red rose rose blue blue yellow yellow green green white white brown brown black black red red rose rose blue blue yellow yellow green green white white brown brown IS2 EXTERNAL ACTIVATION SAFETY SENSOR MONITORED 9 10 17 18 19 19 20 21 22 23 24 ...

Page 38: ...SENSOR MONITORED N C COM COM N O TST TST N C COM COM N O IS2 EXTERNAL ACTIVATION SAFETY SENSOR MONITORED 9 10 17 18 19 19 20 21 22 23 24 20 20 23 24 20 15 16 15 13 11 10 brown brown grey grey yellow yellow blue blue green green white white black black red red braun braun grey grey yellow yellow blue blue green green white white black black red red ELECTRICAL WIRING DIAGRAM FOR USING HOTRON ACTIVAT...

Page 39: ...ED 10 11 10 11 13 11 14 15 16 15 16 15 TST TST SECURITY ACTIVATION GND 24V TEST ACTIVATION GND 24V TEST SECURITY IS2 EXTERNAL ACTIVATION SAFETY SENSOR MONITORED N C COM COM N O TST TST N C COM COM N O black black rose rose blue blue yellow yellow green green white white brown brown 10 17 18 19 20 21 22 23 24 20 20 23 24 20 9 19 red red IS2 INTERNAL ACTIVATION SAFETY SENSOR MONITORED black black ro...

Page 40: ...OM N O TST TST N C COM COM N O brown brown yellow yellow blue blue green green white white black black red red 10 17 18 19 20 21 22 23 24 20 20 23 24 20 9 19 grey grey IS2 INTERNAL ACTIVATION SAFETY SENSOR MONITORED ELECTRICAL WIRING DIAGRAM FOR USING HOTRON ACTIVATION SAFETY SENSOR MONITORED IS5 LATERAL S 1 Is5 LATERAL S 2 brown brown yellow yellow blue blue green green white white black black re...

Page 41: ...NTRANCE EXIT EXIT PARTIAL PARTIAL 32 24V 24V 25 26 27 28 29 30 31 4 8 DS2 DIGITAL CONNECTION Fig 37 24V Serial B GND Serial A Shielding DS2 DIGITAL SELECTOR CIRCUIT Cable shielding should only be used for cable lengths in excess of 20 meters For shorter cables cut the wire at the level of the sheath 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 25 IT K200 41 EN K200 INSTRUCTIONS FOR INSTALLATION AND USE ...

Page 42: ... without the dot diagram of connection for use combined with monitored sensors RX1 RX1 Tx1 Tx1 RX1 TX1 First Beam white white white red red TX1 TX1 Tx2 RX1 RX1 COM RX COM RX COM TX COM TX Fig 39 red 15 15 TEST TEST 9 11 12 16 1 2 3 4 5 6 7 8 4 9 KEY DEVICE CONNECTION EMERGENCY KEY CLOSURE KEY GND SINGLE OPENING KEY KEY DEVICE LAMP Fig 38 30V 0 5A EXIT OPENCOLLECTOR AIR CURTAINS 24v 24v CONNECTION ...

Page 43: ... with manual release incorporated 2 pharmacy function CONNETION OF DOOR BLOCK AND PHARMACY FUNCTION 4 11 11 12 15 16 RX1 RX1 COM RX COM RX RX2 RX2 TEST TEST TX1 TX1 COM TX COM TX OUT OUT OUT OUT PHOTOCELLS CIRCUIT F1 F2 GND GND 24V 24V TEST TEST OUT OUT OUT OUT RX1 RX1 TX1 TX1 RX1 TX1 First Beam white white white red red TX1 TX1 Tx2 RX1 RX1 COM RX COM RX RX2 COM TX COM TX red 15 TEST TEST 16 11 12...

Page 44: ... electronic unit from the 230V mains see Chap 4 4 Electrical connections Contact a qualified technician in the event that the battery requires replacement 6 Connect the wire to the emergency battery again 7 Plug into the 230V mains Door operation in emergency case The automation equipped with an emergency battery will perform in case of power failure the default battery operation mode the continuo...

Page 45: ...may not be learned verify that the The door is then opened in safe mode the installer will still occur if necessary impacts with the tool E can subsequently increase performance by 3 setting set directly from the card or vary independently and more accurately the various parameters through digital switch DS2 5 5 RESTART IN CASE OF POWER FAILURE ZERO NEAR During the zeroing phase near the safety se...

Page 46: ...ge the function of the buttons on accessories TS1 TS2 and MS1 in the WINGS FREE Operating mode with dot enabled without dot disabled If the TS2 remote control is available pressing the button Enter only Free Panels operation mode is activated If the MS1 program selection knob is available selecting Enter only Free Panels operation mode is activated If the TS1 remote control is available pressing t...

Page 47: ...on Lateral sensor 1 malfunction Lateral sensor 2 malfunction Antipanic sensor malfunction Motor poles inverted Reverse the cables First startup signal The learning reset procedure is necessary Description Bus voltage low Obstacle not removed Check for obstacles or friction Code error list switch A B C D E F g h I J K L Doors free M n Bus voltage high P Motor bridge voltage high Causes the door blo...

Page 48: ...o reset at intervals of 5 minutes Ÿ During the movement the contemporary employment of at least one safety sensor side and a sensor safety compartment passage controls the stop of the door During the zeroing phase near the safety sensors are active and if Errors C D K N P Q cause a momentary arrest of automation pending the launch of the procedure for restoring normal operation Ÿ Zeroing near is s...

Page 49: ...ing of emergency or fire causes the immediate opening of the automation but in case where the sensors side are occupied As long as the contact remains active automation remains open once the contact is deactivated automation will return to the operation previously set by digital switch DS2 or analog selector Ms1 The emergency opening or opening fire is manageable via a control unit or an emergency b...

Page 50: ... the door block is on ENTER ONLY The internal exit sensor is disabled the external entry sensor is enabled and the door block is on EXIT ONLY The external entry sensor is disabled the internal exit sensor is enabled and the door block is on LIST OF MODES The switch with digital keys model DS2 for surface installation serves to select different operating modes of the door using the keys The program...

Page 51: ... needed This alarm can be reset by the maintenance personnel verify the correct operation of the sensors verify the correct operation of the photocells if any the blocking system and their fastenings check the belt tension the stability of the automation and the tension of all the screws clean the glide surface of the carriages and wheels using a cloth lightly moistened with solvent check the corr...

Page 52: ...e photocells and their contacts the radars and their contacts check for possible friction in the glide battery discharged During closure the door reopens by itself repeatedly The door bangs against the stop when opening or closing without slowing During opening or closing the door is excessively noisy With functions set by the switch the door does not open The door does not function and the displa...

Page 53: ...bove mentioned Machinery Directive The above identified partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of the above mentioned Machinery Directive The undersigned also undertakes the obligation in response to a duly reasoned request by the national market surveillance authorities...

Page 54: ...54 INSTRUCTIONS FOR INSTALLATION AND USE EN K200 ...

Page 55: ...55 EN K200 INSTRUCTIONS FOR INSTALLATION AND USE ...

Page 56: ...Info topp it www topp it Società a Socio Unico soggetta a direzione e coordinamento di 2 Plus 3 Holding S p a Tel 39 0444 656700 Fax 39 0444 656701 TOPP S r l Via Galvani 59 36066 Sandrigo VI Italia ...

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