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D4023-EN 

TMR3610 Operators Manual 

65 

 

FLOW CHART 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

 

 

 

Continued 

1. Disconnect all the Load Cell wires 

from the terminal blocks inside the J-

Box (leave the Indicator on while 

connecting and disconnecting the wires, 

it will not damage Load Cells or 

Indicator if wires are shorted during this 

step). Is reading on Indicator stable? 

2. Zero balance the Indicator. (Press 

“NET/GROSS” then “ZERO”). Indicator should 

display “0”. 

YES 

Replace J-Box (be aware of electrical 

interference that might affect your scale 

such as: mobile phones, CB radios, 

radio towers, electric motors, etc.). 

NO 

Note:

 Hook up the Load Cells to the J-Box one at a time (only 

one Load Cell connected at a time). This will get a reading for 

each Load Cell. While performing this test, watch for any other 

symptoms such as erratic/unstable display. Indicator flashing 

“±RANGE”, negative reading, etc. If the Indicator reading 

should ever appear abnormal with any Load Cell connected 

then it is probably bad. 

4. Record the Indicator reading 

with the Load Cell connected. 

3. Connect one Load Cell back into one of the terminals in the J-

Box. (The reading you get for each Load Cell is dependent on the 

size and type of each Load Cell and how much weight is over each 

Load Cell. In general, the number should be positive and stable.) 

5. Stand or hang your weight over the 

connected Load Cell. Record how much 

the weight increased with your weight 

over the Load Cell. (A scale with only 

one Load Cell will weigh heavy.) 

Note:

 If the scale responded to your weight, that’s verification on 

the J-Box is OK. If the scale did not respond, either that Load 

Cell is bad or the J-Box is bad. Try the other Load Cells. If the 

Indicator still shows no response, the J-Box is bad. (Replace J-

Box) 

6. Disconnect the first Load Cell and reconnect a second one. 

Record the Indicator reading. Stand or hang your weight over 

the connected Load Cell. Record how much the weight 

increased. 

7. Repeat step 6 for the remaining Load 

Cells. Remember to record your readings. 

Do not expect the Load Cells to give the 

same reading. It is common for Load Cells to 

have readings that vary by hundreds, even 

thousands. Especially when one is carrying 

more weight. 

8. Bad Load Cells will have a reading that is either unstable, 

makes the indicator flash “±RANGE” or is more than three 

times greater or less than the average of the others. Also the 

readings of your weight over each Load Cell should be similar. 

(Probably 4 times your actual weight). Any differences could 

be an indication of a bad Load Cell or a structural problem. 

Troubleshooting 

Summary of Contents for DIGI-STAR TMR3610

Page 1: ...D4023 EN Rev E April 29 2020 TMR3610 Operators Manual...

Page 2: ...reserved Reproduction of any part of this manual in any form whatsoever without Digi Star s express written permission is forbidden The contents of this manual are subject to change without notice Al...

Page 3: ...es 20 10 0 INDICATOR DATA FORMATS 21 10 1 Loading And Feeding Complete Loads Mode 21 10 2 Resize Recipe Weight 22 10 3 Loading Recipe 23 10 4 Unloading to Pens 23 10 5 Recipe and Pen List Mode 24 10 6...

Page 4: ...nting All Recipes 43 13 11 Loading a Recipe 43 13 12 Unloading to Pens 43 14 0 OTHER FUNCTIONS 44 14 1 Hold 44 14 2 Using Dimmer Option 44 15 0 DIRECT ACCESS NUMBERS D A N 45 15 1 Options Changed by U...

Page 5: ...ears The Digi Star TMR3610 is primarily designed for weighing agricultural animal feed products during the loading and unloading of mobile and stationary feed mixers The TMR3610 can also be used on fe...

Page 6: ...external signal will indicate when the desired mix revolutions or time has been achieved For this the TMR3610 uses an optional Rotation Counter Sensor See Option Equipment Section 17 0 which is fitted...

Page 7: ...lled correctly Incorrect installation of load cells will result in inaccurate measurement Load cells should not be subjected to any strains or loads other than the weight of the load Stress or strain...

Page 8: ...OSS RANGE 999 999 max display LOW BATTERY WARNING Enabled at 10 5V nominal POUND KILOGRAM Selectable DISPLAY 6 Digit Chip On Glass LCD 1 7 high DISPLAY RESOLUTION 01 02 05 1 2 5 1 2 5 10 20 50 100 DIS...

Page 9: ...ates a potential hazardous situation that if not avoided may result in a minor injury NOTE Cleaning Do not use running water pressure washer or hoses to clean the indicator or touch screen Charging Ba...

Page 10: ...racker also offers operators additional management tools including Operator control pen review on line feed data exchange with nutritionists ingredient tracking and numerous reports TMR Tracker is an...

Page 11: ...arm sounds Rotation counter is added to count shaft rotations alarm sounds Turns indicator on Pressing while on will run self test Turns scale indicator off Display Window Displays current actions Pre...

Page 12: ...bers or letters Performs tasks displayed when using the select button Display additional tasks for the user Shows additional information for last key pressed Indicator Connections Overview Serial Prin...

Page 13: ...Scale 8 2 Zero Balance Indicator 1 Press 1 Enter User ID Number if required 2 Press 1 2 1 Press and hold for three seconds to zero balance scale 2 Flashing arrow on side of display points to gross nex...

Page 14: ...Tare is a temporary zero Net Weight to display total weight Gross Weight Press 1 Weight displayed Press sets zero weight 2 Display reads and flashing arrow on side of display points to NET 3 Add more...

Page 15: ...unds press flashing arrow on side of display points to GROSS 5 Display reads and flashing arrow on side of display points to NET 1 Press Indicator sends data to printer or PC Flashing arrow on side of...

Page 16: ...U24 or newer for WIFI Cab Control The CCT500 software version must be GC109Iss1Rev19Feb 2 2018 or newer SERVICE MENU WIFION Step 1 Connect the ERM WIFI to the serial port J905 on scale Then enter D A...

Page 17: ...low a wireless device to connect to the indicator The connection to the farm network is required for wireless transfer of feeding information to the indicator The menu item WIFINM D A N 2801 must be s...

Page 18: ...onfiguration and save the file Example Setting Name WIFINM Name Values Values Range 0 31 Range CValue KutzDairy CValue Id 2801 Id Type STRING Type Setting Setting Name WIFIPS Name Values Values Range...

Page 19: ...I Cab Control Wireless Feedline Transfer After entering D A N number 90023 then follow step 1 2 and 3 found on page 16 D A N Feature Setting 90023 WIFION ON 2001 REMOTE ON 2003 EXTRAD OFF 2212 C2 PA N...

Page 20: ...d of feeding schedule Press until display shows message right column press to perform transfer The indicator marks uncompleted data as completed and sends feeding data to DataLink NOTE Indicator may a...

Page 21: ...oad for pens Recipe and Pen List Mode PC software sends recipe data and pen data in two different fields Operator selects recipe to build and pen deliveries 10 1 Loading And Feeding Complete Loads Mod...

Page 22: ...load weight Note Press to accept pen values without resizing Note If indicator warns resized amount is over capacity this may damage the mixer To continue press to override 1 Enter new weight or keep...

Page 23: ...es zero alarm will flash and sound 3 Manual Advance Weight reached press again to start next ingredient OR Auto Advance When preset weight reached indicator advances to next ingredient Ingredients loa...

Page 24: ...weight Note Indicator warns resized amount over capacity press to override 1 Press 2 Display reads Example 3 Press UP and DOWN arrows to select recipe to start 1 Enter desired recipe weight using key...

Page 25: ...reached indicator advances to next ingredient 1 When ingredient loading complete display reads Then press the key or use D A N 6217 to enable AUTOPEN 2 Press UP or DOWN arrows to select desired pen 3...

Page 26: ...Indicator displays Pen underfed press print to remove Pen from list press on to keep Pen For Pen Tolerance D A N 6223 PENCHK 1 1 Press UP or DOWN arrows to move back 2 Press Note Ingredient weight cha...

Page 27: ...ar Scale Memory 1 Press 2 Enter user number 3 Press 4 Enter feeding number 1 9 5 Press 1 To clear scale memory enter D A N 8201 2 Press Message will be displayed 3 Press to erase feeding memory 4 Pres...

Page 28: ...re use set D A N 6205 to on 11 6 Mixer Time The mix timer allows the operator to set a timer to alert the operator when the mixing is completed This can be manually entered or entered as part of the r...

Page 29: ...hoose TIMER or COUNTER by pressing Then press 11 8 Drive Ratio Drive ratio value is number of turns seen by the sensor divided by the number of Mixer rotations 1 Press 2 Use the numeric keypad to ente...

Page 30: ...ture For proper maintenance Schedule refer to equipment operator manual s 1 Enter D A N 8011 2 Press The user may edit the maintenance message using keypad or upload via USB 3 is displayed on LCD then...

Page 31: ...Mode Only 1 Enter pen name or number 2 Press 3 Press 1 Press UP or DOWN arrows to find desired recipe 2 Press 1 Enter amount to unload to pen 2 Press 1 Enter number of animals pens 2 Press 1 If zones...

Page 32: ...ance Pens manually advance 12 3 Auto Ingredient Advance Allows hands free operation of programmed recipes When auto advance feature activated indicator automatically advances to next ingredient once t...

Page 33: ...choose desired percentage off or any entered using the keypad 3 Press Note OFF setting always advances after ingredient amount reached 1 Enter 6005 2 Press Press again to choose weight or percent 3 Pr...

Page 34: ...ter 1003 2 Press 3 Press and hold for three seconds to erase old ID enter the new ID 4 Press Note TMR Tracker or other 3rd party Software ID must match 1 Enter 2002 2 Press Press again to move up the...

Page 35: ...e Date 1 Enter 1202 2 Press 3 Press LEFT arrow to move cursor 4 Press UP arrow to set time 5 Press 1 Enter 1204 and press 2 Press LEFT arrow to move cursor Format DDMMYY Press UP arrow to set date 3 P...

Page 36: ...ounts for each ingredient Total of all ingredients must equal 100 in this mode Amount per Load Allows entry of ingredient amounts required per load 13 1 Switch to Manual Programming 13 2 Change Entry...

Page 37: ...splayed 5 Press and hold erases ingredient 6 Press 1 key once enters 1 twice enters A three times for B other numbers on keypads work the same 7 Pause for one second after entering a number letter and...

Page 38: ...beeps and displays then displays either first recipe programmed or 2 This indicates recipe number can be entered using keypad Example 3 Press to add recipe 4 Press UP and DOWN arrows to scroll ingred...

Page 39: ...le pens 10 Press to select pen on screen 11 Enter amount for pen 12 Press to store amount 13 Press completes recipe 14 Indicator calculates and displays amount of recipe Repeat steps 1 14 until all re...

Page 40: ...advances to next ingredient Repeat steps 5 and 6 for new amounts 7 Press DOWN or UP arrow until is displayed 8 Press to exit recipe being edited NOTE Ingredients Pens can now be added and removed from...

Page 41: ...e will ask to press the LEFT arrow to erase 17 Press LEFT arrow to erase the current ingredient or pen displayed on the screen 18 Repeatedly press to finish editing 19 Indicator calculates and display...

Page 42: ...ress 2 Press UP and DOWN arrows to select recipe number 3 Press LEFT or RIGHT arrow and scale indicator will automatically step through ingredients then return to recipe number 4 Press or to exit 1 Pr...

Page 43: ...e 3 Press again prints all recipes in memory 1 Repeatedly press until recipe displayed 2 Press to accept recipe 1 Scale indicator displays recipe weight 2 Begin unloading into a pen As recipe unloads...

Page 44: ...s feature is disabled on all legal for trade systems 14 2 Using Dimmer Option 1 Press 2 Press again to return indicator to normal 3 If weight is added while in hold mode press to cancel hold 1 Repeate...

Page 45: ...option for menu displays SETTINGS displayed D A N NO OPTIONS displayed BOLD DEFAULT DESCRIPTION MENU 1 GENERAL SETTINGS LANGUAGE 1001 English Dutch French German Italian Portuguese Spanish Danish Hung...

Page 46: ...1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z Message that is displayed for remote input condition D A N 1411 set to switch REMOTE 2 SWITCH STATE 1413 OPEN CLOSED Set remote i...

Page 47: ...ing data to be sent to a Remote Terminal COM 1 BAUD RATE 2201 1200 2400 4800 9600 14400 19200 38400 57600 115200 Sets baud rate for com port 1 COM 1 PARITY 2202 NONE ODD EVEN Sets parity for com port...

Page 48: ...GRAPH MODE 2411 OFF RIGHT LEFT MIDOUT MID IN Selects output for a bar graph display when used with an RD4000 Remote Display WEIGHT GRAPH 2412 ON OFF Enables graph to be used with weight when used wit...

Page 49: ...ghing WM2 ADJUST 2 3007 10 value must be less than 100 and more than 0 10 off Use value less than WMA2 1 for quick response weight WM2 ADJUST 3 3008 4000 Enter the weight to active quick response weig...

Page 50: ...eight in long form that will activate 12VDC Alarm Output on Power cord SET POINT COUNT 4105 0 Counts how many times set point is activated SET POINT WEIGHT SOURCE 4106 SERIAL NORMAL Sets weight source...

Page 51: ...RD PORT 5006 OFF COM1 COM2 COM3 Sets scoreboard port OPSTAT PORT 5007 OFF COM1 COM2 COM3 Sets op stat port DDL PORT 5009 OFF COM1 COM2 COM3 Sets DDL port 20MA MIRROR PORT 5011 OFF COM1 COM2 COM3 Sets...

Page 52: ...E 6006 0 Enter value to accept pen as completed BATCH TOLERANCE OVERLOCK 6007 OFF ON If ON prevents auto advancing if preset exceeds tolerance BATCH ADVANCE DELAY 6008 0 MANUAL Select seconds to delay...

Page 53: ...Sizing mode D A N 6054 select PC or SCALE PROGRAM RECIPE 6054 PC SCALE Selects program method PC or at SCALE MENU 6 1 BATCHING ENTERY METHOD 6101 1 amount animal 2 percent load 3 amount load Select ba...

Page 54: ...le feeding RECIPE REMAIN ACTIVE 6205 OFF ON Allows recipes to be RE USED for another load RECIPE ENTRY METHOD 6206 RECIPE BATCH Select recipe start method recipe name or batch number SPLIT LOAD 6207 O...

Page 55: ...ct feed zone for recipe deliveries PARTIAL FEEDING 6219 OFF ON If ON Partial feedings will be Recorded MIMIC TYREL 6221 OFF ON If ON Records preset weights like a Tyrel TCX 1300 Indicator PEN CHECK ME...

Page 56: ...instructions shown on LCD Calibration method using weights TEMPERATURE CALIBRATION 8123 OFF ON On Scale adjusts for temperature changes INDICATOR SETUP INFO 8299 DS SER Downloads all setup information...

Page 57: ...following section provides a list of the optional mounts In all cases the Digi Star Indicator must be securely mounted to the equipment Loose or unsupported Indicators can be damaged KEY PART NUMBER...

Page 58: ...5 RAM MOUNT WITH DUAL U BOLTS FITS 0 5 1 5 ROUND K 407434 KIT 1 5 RAM MOUNT WITH TRIPLE SUCTION CUP BASE KEY PART NUMBER DESCRIPTION K 408880 Mount for Large Indicators with hardware and magnet L 408...

Page 59: ...e the Indicator Never weld or charge the battery on the equipment that the Indicator is mounted to without disconnecting the Indicator power cord Never operate an Indicator on equipment with an engine...

Page 60: ...Supply 1 Red Terminal 2 Black Terminal 3 Orange Alarm Out 4 Blue Remote Input Remote Indicator Optional See J Box Connections Scale Indicator Power Supply Digital Input Output Connection Optional Remo...

Page 61: ...direction of arrow when installing load cell Wire Color Key Color Description 1 White Signal 2 Green Signal 3 Red Excitation 4 Black Excitation 5 Shield Shield Connect load cell wires to terminal blo...

Page 62: ...ding accuracy Functions Communicates with multiple mixers Specification Internally mounted 2 4 GHz or 900MHz radios 24 channels 12 or 24 volt DC system USB drive or Data Down Loader Allows transfer of...

Page 63: ...display Use with EZ3610 indicator Sensor allows operator to program indicator to count auger or PTO rotations for accurate mixing of feed Also used for keeping maintenance log for equipment Example At...

Page 64: ...d black wire is connected to negative side When using a multimeter to check for voltage measure between pin 1 pos and pin 2 neg Meter should read between 10 5 and 14 5 volts DC if using a tractor powe...

Page 65: ...l and how much weight is over each Load Cell In general the number should be positive and stable 5 Stand or hang your weight over the connected Load Cell Record how much the weight increased with your...

Page 66: ...66 TMR3610 Operators Manual D4023 EN 19 0 DECLARATION OF CONFORMITY Declaration of Conformity...

Page 67: ...D4023 EN TMR3610 Operators Manual 67 20 0 NOTES Notes...

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