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7

TROUBLESHOOTING

Problem

Possible Causes

Likely Solutions

Tool will not start.

Cord not connected.

1. 

No power at outlet. 

2. 

 

 

Tool’s thermal reset breaker 

3. 

tripped  (if equipped).
Internal damage or wear.  

4. 

(Carbon brushes or switch, for 

example.)
Head Bolts too tight.

5. 

Check that cord is plugged in.

1. 

Check power at outlet.  If outlet is unpowered, 

2. 

turn off tool and check circuit breaker.  If breaker 

is tripped, make sure circuit is right capacity for 

tool and circuit has no other loads.
Turn off tool and allow to cool.  Press reset button 

3. 

on tool.
Have technician service tool. 

4. 

 

Make sure that Head Bolts are not 

5. 

excessively tight.

Tool operates slowly.

Dirty, worn or damaged blades.

1. 

Extension cord too long or wire 

2. 

size too small. 

Head Bolts too tight.

3. 

Clean or replace blades.

1. 

Eliminate use of extension cord.  If an extension 

2. 

cord is needed, use shorter/heavier gauge cord.  

See 

Extension Cords

 in 

GROUNDING

 section.

Make sure that Head Bolts are not 

3. 

excessively tight.

Performance 

decreases over time.

Blades dull or damaged.

1. 

Carbon brushes worn or 

2. 

damaged.

Keep blades sharp.  Replace as needed.

1. 

Have qualified technician replace brushes.

2. 

Cut not smooth.

Head Bolts loose.

Tighten Head Bolts enough to properly hold the 

Left and Right Blades in place.

Excessive noise or 

rattling.

Internal damage or wear.  (Carbon 

brushes or bearings, for example.)

Have technician service tool.

Overheating.

Forcing tool to work too fast.

1. 

Blades misaligned. 

2. 

Blades dull or damaged.

3. 

Blocked motor housing vents. 

4. 

 

Motor being strained by long or 

5. 

small diameter extension cord.

Allow tool to work at its own rate.

1. 

Check and correct blades to fence and/or table 

2. 

alignment.
Keep blades sharp.  Replace as needed.

3. 

Wear ANSI-approved safety goggles and NIOSH-

4. 

approved dust mask/respirator while blowing dust 

out of motor using compressed air.
Eliminate use of extension cord.  If an extension 

5. 

cord is needed, use one with the proper diameter 

for its length and load.  See 

Extension Cords

 in 

GROUNDING

 section.

 Follow all safety precautions whenever diagnosing or servicing the tool.  

Disconnect power supply before service.

Summary of Contents for 241-9894

Page 1: ...ou will need this manual for safety instructions operating procedures and warranty Put it and the original sales receipt in a safe dry place for future reference Operator s Manual 4 0 AMP 18 GAUGE MET...

Page 2: ...live electrical wires may be encountered try to ascertain whether there is a danger of shock Even so DO NOT TOUCH ANY METAL PARTS OF THE TOOL while using it Hold the tool only by the plastic grip to...

Page 3: ...oving parts breakage of parts mountings and other conditions that may affect its operation Inspect screws and tighten any ones that are loose Any part that is damaged should be properly repaired or re...

Page 4: ...birth defects or other reproductive harm Wash hands after handling The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations th...

Page 5: ...ossible damage The power cord must reach the work area with enough extra length to allow free movement Secure loose work pieces using a vise or clamps not included to prevent movement while working Th...

Page 6: ...e blades as required Replace blades as a set only Reassemble by repositioning the Blades and Bushings as illustrated Replace the Head Bolts and tighten them securely Test the product to be sure that i...

Page 7: ...3 excessively tight Performance decreases over time Blades dull or damaged 1 Carbon brushes worn or 2 damaged Keep blades sharp Replace as needed 1 Have quali ed technician replace brushes 2 Cut not...

Page 8: ...8 PARTS LIST AND SCHEMATIC DRAWING ITEN DESCRIPTION QTY ITEN DESCRIPTION QTY...

Page 9: ...ARTS LIST AND SCHEMATIC DRAWING WARNING Repairs should be made by an authorized repair center Do not open or disassemble this power tool Contact at 1 866 915 8626 for questions regarding this power to...

Page 10: ...other rights which vary from state to state Be careful tools are dangerous if improperly used or maintained Seller s employees are not qualified to advise you on the use of this Merchandise Any oral r...

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