Tone GX361ZA-UC Instruction Manual Download | Manualshive

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2. APPLICATION

■ is an electric tool for tightening Tension Control

Bolt/Nut/Washer assemblies.

3.

PRECAUTIONS FOR USE

■

To prevent accidents, personal injury and etc, read and follow all instructions
listed below.

DANGER

●

Beware of electric shock when operating at high place.

○ Failure to follow this instruction may result in fall down accidents.

－

About Double Insulation －

This electric wrench has double insulation structure. An electric conductor

portion is insulated by two insulators which enhances safety against electric
shock. The electric wrenches that have double insulated structure are clearly

marked with

(Double Insulation Mark) on the rating plate.

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Summary of Contents for GX361ZA-UC

Page 1: ...y understand all the instructions before use Keep this manual in designated place for easy and quick reference The models mentioned in this manual are designed for use outside Japan Warranty shall be void if above mentioned models are used in Japan ...

Page 2: ...uction manual carefully before use Full understanding of manual is essential to prevent personal injury or malfunction Keep this manual in a bag attached to the back of metal case lid for easy and quick reference If manual or warning label is lost or becomes illegible or if additional manual is required contact your distributor If you have any questions about the products or the contents of this i...

Page 3: ...severe personal injury or death in the worst case Warning is used to indicate hazardous or unsafe practices which could result in severe personal injury or death in the worst occasion Caution is used to indicate hazardous or unsafe practices which could result in personal injury or product or property damage Even if the risk is classified as risk could become more serious result depending on condi...

Page 4: ...AL SAFETY INSTRUCTIONS 4 2 APPLICATION 7 3 PRECAUTIONS FOR USE 7 4 PART NAME 13 5 FEATURES 14 6 BEFORE USE 15 7 OPERATING PROCEDURE 16 8 CHANGING SOCKET 18 9 INSPECTION MAINTENANCE 21 10 SPECIFICATIONS 23 11 AFTERSALES SERVICE 24 ...

Page 5: ...le operating a power tool Distractions can cause you to lose control 2 Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerato...

Page 6: ...cidental starting Ensure the switch is in the off position before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents d Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury e Do not overreach Keep proper f...

Page 7: ...rous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tools operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges ...

Page 8: ...of electric shock when operating at high place Failure to follow this instruction may result in fall down accidents About Double Insulation This electric wrench has double insulation structure An electric conductor portion is insulated by two insulators which enhances safety against electric shock The electric wrenches that have double insulated structure are clearly marked with Double Insulation ...

Page 9: ...oline gas thinner benzene etc are stored Do not use the wrench around flammable substances to avoid the accidental fire caused by the spark out of the electric motor Beware of fall down accidents when working at a high place Wear safety belt Provide safety net or canvas as safe guarding against falling items Confirm that no one is underneath the working site before operation Stop operation when ph...

Page 10: ...ance Or other danger is foreseen Failure to follow these instructions may result in accidental starting and personal injury Do not disassemble or modify the wrench Disassembly or modification made by unauthorized personnel may result in malfunction or personal injury Disassembly Re assembly work is permitted for the following expendables Inner Socket Outer Socket Set Screws Inner Socket Spring Eje...

Page 11: ...k or damage on the wrench body sockets electric cord plug and etc Do not use the wrench if any problem are found on items listed above Make sure that socket assembly is correctly installed on the wrench Make sure that set screws are securely fastened Loose installation may result in accidents and personal injury Use appropriate power source as indicated on the rating plate Failure to follow this i...

Page 12: ...rench beyond its rated specifications Do not use wrench for purpose not intended Dress properly Always wear gloves and non skid footwear when operating outdoor Always wear safety helmet Use genuine accessories or attachments manufactured by Maeda Metal Industries Ltd Do not connect multiple plugs to a single outlet by using multiple outlet adaptors Over current may cause fire accidents or malfunct...

Page 13: ...ly recommended as an extra safeguard When applying extension cord select shorter extension units than specified below depending on the cross section Nominal conducting cable cross section Max Length 110 120V 220 230V H07RN F 1 25mm2 10m 20m 2 0mm2 20m 40m 3 5mm2 30m 60m AWG 14 50ft 100ft AWG 12 80ft 160ft AWG 10 130ft 260ft Using extension cord more than Maximum Length may result in malfunction or...

Page 14: ... 13 4 PART NAME ACCESSORIES Figure 1 ...

Page 15: ... Inner Socket Spring Ejector Pin Ejector Spring Screwdriver Instruction Manual Metal Case Contact your distributor for other available sockets and accessories 5 FEATURES Double Insulated Electric Wrench Anti defacement Mechanism Inner Socket High torque output ...

Page 16: ...lectric cord etc Do not use wrench if any problem is found on items listed above 2 Make sure to use commercial power supply Use appropriate power source as indicated on the rating plate 3 Make sure that socket assembly is correctly installed on the wrench 4 Make sure that set screws are securely fastened Loose installation may result in accidents and personal injury See CHANGING SOCKETS on page 18...

Page 17: ...olt pintail Figure 2 Figure 2 2 Slide Outer Socket over the nut Figure 3 Slightly turn Internal Gear when slide over is difficult Outer Socket can not be engaged on the nut when Anti defacement mechanism of the Inner Socket detects improper Inner Socket engagement In such case back to step 1 and slide the Inner Socket over the bolt pintail completely Figure 3 ...

Page 18: ...ing proceeds then bolt pintail shears off when designated torque is reached Figure 5 Figure 5 5 When tightening is completed remove wrench from bolt nut assembly Sheared off bolt pintail remains in Inner Socket Figure 6 Figure 6 6 Pull Ejector Lever to eject bolt pintail Figure 7 Keep pintail in designated bag Figure 7 ...

Page 19: ...ruction may result in accidents and personal injury 8 CHANGING SOCKETS WARNING Release ejector pin by pulling ejector lever before changing sockets Accidental ejector pin release invites blindness or injury 1 Remove inner outer socket assembly from wrench by unscrewing set screws Figure 8 Do not remove set screws completely from outer socket holder Figure 8 ...

Page 20: ...t adequate inner outer socket assembly of the bolts being tightened i e Use TONE genuine M36 inner outer socket assembly for tightening M36 TC bolt nut assembly 4 Place the inner socket vertically then slide the outer socket over the inner socket Push projecting pin down using screwdriver or pintail of the TC bolt and inner outer socket will be properly assembled Figure 10 Figure 10 ...

Page 21: ...d wrench body The gap can be removed by turning pushing down TC bolt into the inner socket Figure 11 Figure 11 Fasten the set screws only after gap is completely removed WARNING There should be no gap between the socket assembly and the wrench The gap invites accidents or breakage of the sockets or the wrench body ...

Page 22: ...ediately replaced Failure to follow this instruction may result in serious accidents and injury 1 Clean dust and debris from the sockets periodically 2 Use only a damp cloth to clean your wrench and sockets since certain cleaning agents and solvents are harmful to those parts Some of these include benzene thinner gasoline and etc 3 Never put solvents into the exhaust vent 4 Store wrench in the met...

Page 23: ...on brushes are placed in two positions Indicate the wrench model when carbon brushes are needed because carbon brush differs from model to model Figure 12 7 Replace carbon brush as shown in the following figure 13 Figure 13 8 Overhaul must be carried out every 6 months or 30 000 tightening whichever comes first Contact your distributor for overhaul ...

Page 24: ...Rated Max Torque 2950 lbf ft Rated No load Speed 3 5 min 1 rpm Noise Vibration Level Sound Pressure Level 86 dB A Sound Power Level 97 dB A Vibration Level 2 5 m s2 or below Adaptable Bolt Dia S10T M36 A325 1 1 1 8 1 1 4 A490 1 1 1 8 1 1 4 Weight 10 8 kg Insulation Class Class II Double Insulation Weight excludes socket cord ...

Page 25: ...es Provide model serial number date of purchase and details of failure when contacting your distributor CAUTION Do not use wrench when malfunction deficiency in wrenches performance personal injury or property loss is foreseen If possible prepare backup wrenches beforehand ...

Page 26: ... 25 ＭＥＭＯ ...

Page 27: ... 26 ＭＥＭＯ ...

Page 28: ...IMKAXXX ...

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