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Tomberlin E-MERGE, Operator'S Manual

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is detected contact your local fire department immediately. Do not store 
your vehicle inside if any of these conditions exist.

Only use recommended batteries of the correct size.

2.   To carry out repair work:turn the run/tow switch to the middle position

 (see Figure 1). Turn the vehicle off,remove the key and check tires.

Figure1,Run/Tow switch in middle position

Summary of Contents for E-MERGE

Page 1: ...E MERGE TM OPERATOR S MANUAL Columbia ParCar Custom Carts Inc ...

Page 2: ......

Page 3: ...OR AS A PTV AT 19 MPH ...

Page 4: ...stall child safety seat in any seat or position in Always obey and follow laws and regulations regarding the safety seat the vehicle transportation of children Children that require the use of a child safety seat in a regular type automobile should not be transported in this vehicle ...

Page 5: ...FOREWARD FOLLOW ALL BATTERY MANUFACTURE SAFETY CARE AND MAINTENANCE GUIDENCE ...

Page 6: ...Page4 E Merge Operator s Manual ...

Page 7: ...9 ControIs 1O Pre operation Inspection 16 0peration Inspection 17 Driving Instructions 18 Towing 19 Storage 20 Maintenance 21 ScheduIed Maintenance 22 Battery Pack 24 Charger 27 CIeaning and appearance 31 Vehicle specifications 32 Warranty 33 E Merge Operator s Manual Page 5 ...

Page 8: ...ions of instructions in the manual may lead to property loss serious injury or even death Pay special attention to important statements with the words such as Danger Warning Caution Attention etc If any of the operation warning decals are damaged defaced destroyed or illegible it is Important that they be replaced with new decals Please contact the manufacturer or your distributor to obtain new de...

Page 9: ...ver tighten Loose and or over tightened connections can cause battery failure explosion and or fire Do Not Overfill the Batteries and keep batteries clean and free of moisture If any high heat condition or burning smell is noticed immediately park the vehicle in a safe location place the ignition in the off position move yourself and passengers away quickly to a safe distance from the vehicle and ...

Page 10: ...vehicle inside if any of these conditions exist Only use recommended batteries of the correct size 2 To carry out repair work turn the run tow switch to the middle position see Figure 1 Turn the vehicle off remove the key and check tires Figure1 Run Tow switch in middle position ...

Page 11: ...gnal stalk Operating decal Logo Accelerator pedal Charger E Merge Operator s Manual Figure 2 Figure 3 Headlight Switch 12V accessory outlet ock of dash pocket ANSI decal Dash pocket Cup holder Page 9 L High Low speed switch Seat heated switch ...

Page 12: ...has positions key can only be removed in the OFF Position Figure 5 Page 10 OFF Figure 6 E Merge Operator s Manual cover of steering stem two OFF ON The ON The high low speed switch is located on the right side cover of steering stem Figure 7 Low speed button High speed button High low speed switch configuration Figure 8 Seat heated switch According to the actual vehicle Please see figure 7 The Swi...

Page 13: ...ight Switch I I Neutral Figure 9 I I Reverse Figure 10 The Headlight Switch is located on the left side of steering stem Please see figure Emergency Switch The Emergency Switch is located on the forth position from right side of Dashboard Please see figure Figure Figure Light switch of Inner Mirror The switch is located above the Inner Mirror Please see figure E Merge Operator s Manual Page 11 12 ...

Page 14: ...he brake pedal Accelerator Pedal The accelerator pedal is the smaller pedal to the right of the brake pedal When depressed the accelerator pedal will engage the drive motor in the direction the FWD REV switch is set The vehicle will accelerate up to its top speed of just under 25 mph at which time power will be reduced to the motor If the vehicle speed begins to exceed 25 mph automatic motor braki...

Page 15: ...When the light bar is at the top of indicator the battery pack contains a full charge When the battery discharge is down by 70 the two remaining lights will flicker as a warning ...

Page 16: ...ly press and hold the small h can be set by depressing the set buttons This feature is especially useful in measuring the distance between each charge cycle The reading of the speedometer can be programmed to read out in either button on the left ...

Page 17: ......

Page 18: ...th the manufacturer and dealer Before the initial operation it is important that the user inspect the vehicle using the following guidelines General all parts are securely fastened to the vehicle no parts are missing and all screws or nuts are properly tightened Review all warning decals and placement on the vehicle Safety Belts visually inspect and test for safe operation Tires check for proper i...

Page 19: ...f the E merge is limited even while going down an incline The motor will engage to limit the top speed of the vehicle The motor acts as a generator transferring some of the excess energy into recharging the batteries ...

Page 20: ...Never drink and drive Not only is drinking and driving un ...

Page 21: ...8 Slowy apply the accelerator 9 Use the brake to stop and limit vehicle speed Do not exceed 5 mph 8 kph ...

Page 22: ...3 0 8 Use floor Jacks or hire cradles to Remove weight off of the fires nspections before each use ...

Page 23: ... repairing the veh i cle Proper safety apparel i ncludes but i s not li mi ted to safety goggles or approved eye protection insulated gloves and a face mask E Remove all jewelry and loose apparel items F Use insulated tools while working on any electrical components G Set the key switch to Off and the FWD REV switch to Neutral Use chocks to secure the tires H Components such as the motor controlle...

Page 24: ...Check if it is normal if not please contact your dealer for service Check maximun speed of a vehicle 19 9mph ...

Page 25: ...2 a Tomberlin qualified technician ...

Page 26: ...or the b atteries are b elow 24 volts Additional b raking utilizes the E Merges electric motor It will limit your top speed to while going downhill by transferring some of the excess energy back into theb atteries It will also engage to slow the vehicle if it starts to roll away once stopped BATTERY PACK CARE AND MAINTENANCE A DANGER 1 While charging batteries emit hydrogen which is an explosive g...

Page 27: ... a different charging system and should not be used Always consult your dealer or battery manufacturer for proper care and maintenance It is important to properly condition new batteries New batteries will take numerous charges to reach their full potential During this period it is important not to exceed a 50 discharge level Batteries should be fully charged before first use of vehicle before rem...

Page 28: ...5 After each use the E merge should be placed on charge The batteries should never be left discharged longer than absolutely necessary ...

Page 29: ...e is equipped with a charger interlock feature This feature prevents vehicle from operating when the charger is connected to an AC power source circuit should be between 100 240 volt and no longer than 30 feet 10m ...

Page 30: ...RGE COMPLETE the LED light is green CHARGE STATUS the LED light is amber it means in absorbtion phase FAULT the LED light is red and flashing it means charge error Reset charge power and refer to Troubeshooting below it means absorbtion phase complete or charger in Maintenance Mode 2 Never connect a charger to the same outlet as any other device Recommended circuits are 30 amps ...

Page 31: ...es regularly check water levels of each battery cell after charging and add distilled water as required to level specified by battery manufacturer Follow the maintenance and safety instructions recommended by the battery manufacturer ...

Page 32: ... covered or present a tripping hazard Alway utilize a charger cord sized for heavy power loads consult an electrician in the event of any doubt ...

Page 33: ... Visit www lesterelectrical com manufacturer of the charger for more details and maintenance tips ...

Page 34: ...5 0 5000 5 0 5000 6 803 5000 6 803 5000 AC motor kw R min AC motor hp R min 450 48 450 48 19 9 19 9 32 32 980 1060 980 1060 38 61 41 76 38 61 41 76 780 1719 9 ...

Page 35: ... and procedures herein which may be very time specific and if not followed will terminate or alter the coverages hereunder Coverage Authorized Tomberlin parts plus limited labor reimbursement for defective components whose failure is solely attributable to a manufacturing defect or workmanship Failure must occur and be properly reported by an authorized Tomberlin dealer during the limited warranty...

Page 36: ... can only be registered and activated by purchasing the vehicle as new from an active and authorized Tomberlin dealer Units sold from person to person auctions and all other non dealer transactions are not covered under any Tomberlin warranty and should be considered an Asd Is purchase Servicing Dealer Only Approved Tomberlin Dealers are authorized to service the vehicle It is strongly recommended...

Page 37: ... Use or install the wrong size tires wheels Install a lift kit Install aftermarket light kits trailer hitches cargo beds or similar accessories Install electronics by guessing which wire to splice Allow any wiring to take place without first disconnecting the batteries and using a voltmeter Store the vehicle without first removing the weight from the tires during periods of in frequent use Use ext...

Page 38: ... assembly accelerator pedal brake pedal headlight assembly not the bulb bushings primary wire harness breakage not due to water switches including turn signal stalk One Year Primary Consumer Coverage for the E Merge Vanish Anvil for a Period of One Year Unless Components Are Otherwise Listed Products E Merge All Models excluding components listed below Anvil excluding components listed below LSV e...

Page 39: ...nd or other steel components which will not affect the functionality of the component and not covered under this limited warranty Wear items are excluded this includes tires brake pads and brake shoes motor brushes wiper blades bulbs fuses etc Additionally warranty will be denied and does not include the failure of any part or accessory due to Abuse misuse or acts of nature or acts of God Improp e...

Page 40: ...sition when the vehicle is not in use Always keep batteries fully charged Lead acid batteries do not have memory and should be fully charged at every opportunity Always charge batteries with the charger provided with the vehicle The charger provided is specifically matched to the battery pack in the vehicle Avoid charging batteries when ambient temperature is above 120F Never discharge batteries w...

Page 41: ... F 4 D 43 8 A 5 31 22131 1 41 6 2 1 D 1 7 4 67 03 30 1 41 1 22 1 4 0C E 3 1 5 35 3 5 0 3 8 0 3 6 38 I 3 1 3 4 6 6 6 7 0 3 3 08 65 1 5 1 I 4 3 38 683 3 I 6 08 6 3 103 4 38 13 3 0 H313 O1 E T 3 3 3 3 I 3 3 4 4 35 3 3 5 3 0 3 0 3 4 012 20 130 F 312 9 0129 3 012 303 30 12 S E X2U 6 F B 8 0 1 a 3 A 1 3 7 S 0 D 3 35 0 3 4 3 1 3 38 4 38 38 B 8 Z3 35 8 6 38 38 3 4 35 P38 0 3 3 0 7 3 0 0 1 3 8 4 5 030 12 O...

Page 42: ... to be entered for inspection such as the controller sealed electrical components or ond board chargers will void any warranty associated with those components Any component that has the protective covering damaged or removed such as drilling out rivets prying open protective covers or similar acts will void any warranty and its subsequent damages 5 This document more fully explains the coverage s...

Page 43: ......

Page 44: ...THE COLUMBIA VEHICLE GROUP 2505 Industrial Street Leesburg Florida 34748 www columbiausa com 352 323 4966 3902100 FYB2X48 0000 201604001 ...

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