Tokyo Hy-Power HL-2.5KFX Instruction Manual Download Page 16

8-2-5  You can now increase the drive level to nearly 80-90W to achieve 

maximum carrier output power of 1.4 kW (CW, RTTY) from the amplifier. If you 

change to SSB mode, peak voice power will reach approximately 1.5 kW. For 

high duty cycle transmissions like RTTY, SSTV, or FM modes, it is 

recommended you reduce the drive power by 20-30 % compared with SSB/CW. 

 

8-2-6  With a high power transceiver in SSB mode, you can overdrive the 

amplifier resulting in a distorted output signal. This can also occur if you speak 

too loud or if you set the microphone gain too high. Speak into the microphone 

properly to reduce the possibilities of splattering into the neighborhood. The ALC 

is effective in preventing the output signal from being distorted or to limit the 

carrier level to within rated output levels. As long as you do not overdrive, you 

can disregard the ALC connection. See page 15, Section 9. 

ALC Connection

 for 

details. 

 

8-7-7  Protection circuits may work during operation depending on the 

conditions. If the protection circuit has shut down the amplifier, check the 

antenna SWR, Vd, AC line voltage, or try to reduce the drive level. To reset, turn 

off the 

OPER/STBY switch once, then back on again. Note that some 

protection modes need to reset the 

POWER switch(See page19, Section 11. 

Protection & Safety Circuits

 for more details). The power transformer has an 

overheat protection(130

) in the coil layer. If this temperature switch activates, 

the amplifier will put you in receive mode with the cooling fan operating until the 

transformer has cooled off. It may take ten to fifteen minutes to cool, depending 

upon room temperature. In the same way, there is a built-in thermal switch 

(100

) in the heat sink block of power FET’s. 

 

 

9. ALC Connection

 

 

ALC voltage is available at the terminal marked ALC (RCA phono jack) on the 

right upper corner of the rear panel. Negative maximum DC voltage of ten volts 

(-10 V) is produced at this terminal when the amplifier is fully driven. This voltage 

is adjustable with the ALC ADJ. knob located above the ALC jack. If the ALC 

voltage is properly fed back to the transceiver, you can keep the maximum 

output power constant or hold the power at a certain level. Also ALC is useful in 

avoiding your SSB signal from being distorted when overdriven. You may not 

15 

Summary of Contents for HL-2.5KFX

Page 1: ...INSTRUCTION MANUAL HF LINEAR POWER AMPLIFIER MODEL HL 2 5KFX...

Page 2: ...te when powered The amplifier is cooled by forced airflow Several inches of clearance on the top and the rear wall are necessary to allow for smooth air intake into the fan Do not block the air vents...

Page 3: ...eter reading The internal potentiometers for RF power detector protection circuits FET bias voltage circuit etc are precisely adjusted at the factory and should not be altered Doing so would require r...

Page 4: ...bands automatically as the data signal is received from the associated HF transceiver s frequency bands 3 3 The amplifier s main PA section includes 2 high power MOS FET ARF1500 s by Microsemi resulti...

Page 5: ...mployed The AC power is shut down if the top cover is removed and the automated safety interlock is activated 3 9 An analog multimeter allows the operator to monitor Pr Reflected power Vd Drain voltag...

Page 6: ...Method Forced Air Cooling MPU PIC 18F452 I P Multi Meter Output Power Pf 2 5 kW Reflected Power Pr 250W Drain Voltage Vd 150V Drain Current Id 40A Input Output Connectors UHF SO 239 with low loss Tef...

Page 7: ...tages other than 240 V For your safety before making these adjustments be sure to pull the AC plug from the AC outlet to avoid injury AC Line Tap 1 Tap 2 200V 195V 205V 0 V 200 V 210V 205V 215V 10 V 2...

Page 8: ...AUTO or MANUAL When using AUTO the manufacturer for the transceiver in use should be selected When the band data cable is not used MANUAL should be selected See page 9 SELECT and CONT for Band Data c...

Page 9: ...antenna situation high drain current may flow into FET s If 25 A is exceeded this LED flickers and or lights to indicate that high ID is being drawn This light does not necessarily mean a failure of...

Page 10: ...tenna Tuner HC 1 5KAT SELECT Switch to select the transceiver manufacturer i e CI V for ICOM CI V I for ICOM DC Voltage Y for Yaesu K for Kenwood Aux1 3 for three auxiliary positions of N C no connect...

Page 11: ...s higher than 100 W See page 16 Section 9 ALC Connection Also consult your HF transceiver s user manual SEND RCA Jack Connect the control cable from the ACC terminal or SEND TX GND etc of the transcei...

Page 12: ...A J ALC socket 10V max SEND Transceiver Short at TX RCA J PTT relay Open at RX 12V 40mA TUNER Tuning Control Auto Tuner Band tracking signal DIN7J GND EVENT HC 1 5KAT FREQ CONT socket INPUT UHF SO239...

Page 13: ...7 2 Technical Information Equivalent Circuit of SEND Terminal Equivalent Circuit of ALC Output 12...

Page 14: ...aluable final power FET devices 8 1 Various Status There are four modes to be displayed on LCD STBY Standby Mode This mode is for AC Power ON and OPER Switch at STBY position Amplifier is in a through...

Page 15: ...If SWR is 1 8 or higher at band center the antenna has to be adjusted for lower SWR As an alternative an antenna tuner may be inserted 8 2 4 While keeping OPER STBY switch at STBY position turn the PO...

Page 16: ...the amplifier check the antenna SWR Vd AC line voltage or try to reduce the drive level To reset turn off the OPER STBY switch once then back on again Note that some protection modes need to reset th...

Page 17: ...e to the ALC or EXTERNAL ALC jack of the transceiver External ALC input is sometimes available at one of the pins of the ACC socket of the transceiver as well 9 2 At first turn ALC ADJ full clockwise...

Page 18: ...facturer Turn off AC powers of both the amplifier and the transceiver when you connect this data cable Be sure to confirm the auto band set on each band after you finish above settings Manual Band set...

Page 19: ...Y LCD YSU Wiring Fig C Transceiver Setting None 10 4 Kenwood RS 232C HL 2 5KFX Setting SELECT K LCD KEN Wiring Fig D Transceiver Setting Speed 9600 bps Stop bit 1 bit See Kenwood radio manual for the...

Page 20: ...R DRIV ceeded 150 W 1 OPER 2 B Amp gain is less than five times 1 OPER Or when amp out of order 3 O er current PROT OVER ID ID drain exceeded 35 A 1 OPER 4 F q Inhibit PROT INHBT FREQ Driven freq rang...

Page 21: ...turned on for itself right after the cooling inter locked circuits built in th They directly shut down AC power line for the primary of the power transformer and if shut down AC power lamp green LCD d...

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