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Document Ref 94219-001 Rev 1

Page 5-1

Component Technical Manual

Crypto VGA

Issue A

CONTENTS

5

CRYPTO VGA PARTS LIST ...................................................................................... 5-2

5.1

Crypto VGA OPT Assembly ............................................................................... 5-2

5.2

Crypto VGA BNA Assembly .............................................................................. 5-4
5.2.1

Crypto VGA BNA Cable Gutter Assembly ........................................ 5-8

5.3

Crypto VGA DIT Assembly .............................................................................. 5-10
5.3.1

Crypto VGA DIT PSU Assembly ..................................................... 5-12

5.4

Crypto VGA Panduit Assembly ........................................................................ 5-14

5.5

Crypto VGA PSU & Lamp Assembly ............................................................... 5-16

5.6

Crypto VGA Payment Assembly ...................................................................... 5-18

5.7

Crypto VGA Printer Assembly ......................................................................... 5-20

5.8

Crypto VGA Bracket Assembly ........................................................................ 5-24
5.8.1

Single-Sided ..................................................................................... 5-24

5.8.2

Double-Sided .................................................................................... 5-26

5.9

Crypto VGA Lock Assembly ............................................................................ 5-28

5.10

Euro Lock Assembly ......................................................................................... 5-30

Summary of Contents for Crypto VGA

Page 1: ...Crypto VGA Document Ref 942179 001 Rev 1 09 2007 Component Technical Manual...

Page 2: ...aintain or to repair the product by parties other than those fully trained by Tokheim or by its accredited third party representatives Please contact your nearest service department at the relevant ad...

Page 3: ...Document Ref 942179 001 Rev 1 1 Component Technical Manual Crypto VGA REVISION RECORD Date Revision Page Issue Reason 13 09 2007 1 All A Original Issue...

Page 4: ...2 Document Ref 942179 001 Rev 1 Crypto VGA Component Technical Manual This page is intentionally blank Issue A...

Page 5: ...sor 2 4 2 3 3 Manual Card Reader 2 4 2 4 Crypto VGATerminal Dimensions 2 5 2 4 1 Crypto VGA Standalone Island Terminal 2 5 2 4 2 Crypto VGA add on unit 2 6 2 4 3 Crypto VGA DIT 2 7 2 4 4 Crypto VGA BN...

Page 6: ...ro Lock Assembly 5 20 6 CRYPTO VGA BASIC MAINTENANCE 6 2 6 1 Accessing the Crypto VGA 6 2 6 2 Cleaning Cards 6 2 6 2 1 Magnetic Stripe Cleaning Cards 6 2 6 2 2 Chipcard Cleaning Cards 6 2 6 3 Replacin...

Page 7: ...1 1 How to Use this Manual 1 2 1 2 Product Scope 1 2 1 3 Authorised Technicians 1 2 1 4 Contact Information 1 3 1 5 Health Safety 1 3 1 5 1 Safety Checklist 1 3 1 5 2 Duties of the Employees 1 3 1 5...

Page 8: ...es of Tokheim s Crypto VGA payment system Section 3 Installation of the Crypto VGA unit This section provides the necessary information for the installation and connection of the Crypto VGA unit Secti...

Page 9: ...e filling phase All areas near dispensers tanker lorries and other vehicles while they are being tanked up and particularly when there is a lack of wind A radius of 1 0 metres around petrol carrying p...

Page 10: ...RICAL CONNECTIONS MAY ONLY BE CARRIED OUT BY QUALIFIED PERSONNEL AUTHORISED FOR SUCH ACTIVITIES WORK IN DANGEROUS AREAS MUST BE MADE SAFE BY OBSERVING ALL THE NATIONAL SAFETY REQUIREMENTS IN FORCE It...

Page 11: ...dispenser Visible from both sides of dispenser MEANING POSITION Do not spill fuel on the ground Stop vehicle engine At Diesel high speed dispensers near the nozzle boots Visible from both sides of dis...

Page 12: ...tted using the standard workshop tools authorised for this kind of work The use of all electrical tools is strictly prohibited Only the use of explosion protected work lights is permitted The use of t...

Page 13: ...dispensers which conform to the essential requirements of the Machinery Directive 98 37 EC The components used within the OPTimum including connection facilities are selected in accordance with the Eu...

Page 14: ...Page 1 8 Document Ref 942179 001 Rev 1 Crypto VGA Component Technical Manual Issue A This page is intentionally blank...

Page 15: ...aracteristics 2 2 2 2 1 Crypto VGA Hardware 2 3 2 2 2 Environmental Conditions 2 3 2 3 Configuration 2 3 2 3 1 Receipt Printer 2 4 2 3 2 VGA Touch Sensor 2 4 2 3 3 Manual Card Reader 2 4 2 4 Crypto VG...

Page 16: ...ign Controlled through the Fuel POS enables the provision of a variety of additional functionality such as remote diagnostics audio visual instructions advertising etc 2 PRODUCT INFORMATION 2 1 System...

Page 17: ...igh speed high bandwidth data streams LAN connection to Fuel POS system Mains single phase 230V AC 2 2 2 ENVIRONMENTAL CONDITIONS Ambient temperature 25o C to 60o C for standard configuration Relative...

Page 18: ...itches Paper End Detection By Photo Interruptor Paper Low Detection Optional by Photo Interruptor Paper Replacement Auto Feed once new roll in position Ambient Temperature 25o C to 50o C Range with di...

Page 19: ...Component Technical Manual Crypto VGA Document Ref 942179 001 Rev 1 Page 2 5 Issue A 2 4 Crypto VGA Terminal Dimensions 2 4 1 CRYPTO VGA STANDALONE ISLAND TERMINAL 1449 350 336 70 340 1003 1350...

Page 20: ...Page 2 6 Document Ref 942179 001 Rev 1 Crypto VGA Component Technical Manual Issue A 2 4 2 CRYPTO VGA ADD ON UNITS CRYPTO VGA PAYMENT ASSEMBLY CRYPTO VGA PRINTER ASSEMBLY...

Page 21: ...Component Technical Manual Crypto VGA Document Ref 942179 001 Rev 1 Page 2 7 Issue A 2 4 3 CRYPTO VGA DIT...

Page 22: ...Page 2 8 Document Ref 942179 001 Rev 1 Crypto VGA Component Technical Manual Issue A 2 4 4 CRYPTO VGA BNA...

Page 23: ...YPTO VGA 3 2 3 1 General 3 2 3 2 Retrofitting the Crypto VGA 3 2 3 3 Communication Connections 3 2 3 4 Crypto VGA Connections across the Forecourt 3 2 3 4 1 Panduit Connector Instructions 3 4 3 5 Inst...

Page 24: ...etrofitted by authorised Tokheim personnel Contact your nearest SSD listed on the back of this manual 3 3 Communication Connections Prior to the Crypto VGA unit being connected the appropriate video a...

Page 25: ...p cable taut to avoid any antenna effect 2 Locate the bracket for the Crypto VGA Vidium connections 3 Fit a suitable RJ45 connector to the end of the installation cable IMPORTANT Ensure that the braid...

Page 26: ...Page 3 4 Document Ref 942179 001 Rev 1 Crypto VGA Component Technical Manual Issue A 3 4 1 PANDUIT CONNECTOR INSTRUCTIONS...

Page 27: ...effect i e when vapour is sucked through an electrical wiring pipe into the BNA terminal causing a potentially hazardous situation Weight of the complete Crypto BNA terminal is 225 kg Refer to Figure...

Page 28: ...ectly in the door opening 6 Hold the lifting belt over the unit keeping it flat Note Do NOT let the belt twist 7 Position part B in the front opening of the terminal Figs 3 and 4 Note Ensure that part...

Page 29: ...Component Technical Manual Crypto VGA Document Ref 942179 001 Rev 1 Page 4 1 Issue A CONTENTS 4 CRYPTO VGA WIRING DIAGRAMS 4 2 4 1 Wiring Overview Crypto VGA 4 2...

Page 30: ...903332 Billcoin 903333 Mars 903859 Billcoin 903860 001 Mars X10 I O X15 PWR X16 PWR X12 BNA I O X21 X14 X2 904870 001 12V 1 1VA BATTERY 900072 001 12V 1 1VA BATTERY 900072 001 COSEL PSU LEB150F 90145...

Page 31: ...BNA Cable Gutter Assembly 5 8 5 3 Crypto VGA DIT Assembly 5 10 5 3 1 Crypto VGA DIT PSU Assembly 5 12 5 4 Crypto VGA Panduit Assembly 5 14 5 5 Crypto VGA PSU Lamp Assembly 5 16 5 6 Crypto VGA Payment...

Page 32: ...Crypto VGA Component Technical Manual Page 5 2 Document Ref 942179 001 Rev 1 Issue A...

Page 33: ...sy 909563 Refer to separate drawing 9 OPT Eurolock Standard Assy OPT Eurolock Standard Assy 9210121018 Refer to separate drawing 10 Bottom MPT Economy Fond MPT Economie 9220115555 11 OPT BCT Window Bl...

Page 34: ...Crypto VGA Component Technical Manual Page 5 4 Document Ref 942179 001 Rev 1 Issue A...

Page 35: ...Tril M6x16 900053 002 11 Screw CRRCHTF M4x10 Autotara Cyl Bomb Emp Cru M4x10 900078 004 12 Nozzle Switch Magnet Aimant Interrupteur Injecteur 900092 13 M6x10 Sealing Screw M6x10 Scellant Vis 901551 00...

Page 36: ...Crypto VGA Component Technical Manual Page 5 6 Document Ref 942179 001 Rev 1 Issue A...

Page 37: ...M Money bag Face Plate JCM 942704 29 Lock Bracket JCM Lock Bracket JCM 942809 30 Bracket DBK Heater Bracket DBK Heater 942814 31 Seal Bezel JCM Seal Bezel JCM 942872 32 Seal 2 Bezel JCM Seal 2 Bezel J...

Page 38: ...Crypto VGA Component Technical Manual Page 5 8 Document Ref 942179 001 Rev 1 Issue A...

Page 39: ...crew HSHC M3x6 Vis CHC M3x6 900017 016 3 Connection Block OPT Raccord Bloc OPT 903603 4 Pull Relief Betterman Tirez le Soulagement Betterman 940008 5 Panduit 1x CAT5 Assy Panduit 1x CAT5 Assy 942688 0...

Page 40: ...Crypto VGA Component Technical Manual Page 5 10 Document Ref 942179 001 Rev 1 Issue A...

Page 41: ...ing 3 Cable Gutter Cable Gutter 909759 4 DIT C MD Housing Weld Assy DIT C MD Housing Weld Assy 9400023106 5 Printer Cable Bracket CVGA Printer Cable Bracket CVGA 940762 6 Bracket Crypto VGA Assy 1S Br...

Page 42: ...Crypto VGA Component Technical Manual Page 5 12 Document Ref 942179 001 Rev 1 Issue A...

Page 43: ...Lock M4 Ecrou Bride Autobloquant M4 900013 001 3 Screw HSHC M4x8 Vis CHC M4x8 900017 008 4 PCB OPT012 PIB PWR INT BRD PCB OPT012 PIB CARTE ALIM COMM 901310 5 OPT PSU Assembly OPT PSU Assemblee 902077...

Page 44: ...Crypto VGA Component Technical Manual Page 5 14 Document Ref 942179 001 Rev 1 Issue A...

Page 45: ...bly Issue A Item No Description D signation Fran ais Part No Comments 1 Screw HSHC M4x8 Vis CHC M4x8 900017 008 2 4 Pos mini Face Plate 4 Pos mini Face Plate 907116 3 Coupler Cat 5 Coupler Cat 5 90711...

Page 46: ...Crypto VGA Component Technical Manual Page 5 16 Document Ref 942179 001 Rev 1 Issue A...

Page 47: ...attery 12V 1 2AH Battery 12V 1 2AH 900072 6 PCB OPT012 PIB PWR INT BRD PCB OPT012 PIB CARTE ALIM COMM 901310 7 OPT PSU Assy OPT PSU Assy 902077 8 DIT PSU PCB Guard DIT PSU PCB Protecteur 902601 9 DBK...

Page 48: ...Crypto VGA Component Technical Manual Page 5 18 Document Ref 942179 001 Rev 1 Issue A...

Page 49: ...VGA 5 6 Crypto VGA Payment Assembly Issue A Item No Description D signation Fran ais Part No Comments 1 Screw CRRCH M3x6 Vis CBLZ M3x6 900052 002 2 PCB OPT040 CIB Crypto Interface Board PCB OPT040 CI...

Page 50: ...Crypto VGA Component Technical Manual Page 5 20 Document Ref 942179 001 Rev 1 Issue A...

Page 51: ...1 Rivet Rokut Rivet Expansion 900022 002 12 Screw CRRCH M3x6 Vis CBLZ M3x6 900052 002 13 Screw Torx Thr Form BH M4x8 Vis Torx Auto FTCBL Tril M4x8 900053 006 14 Nozzle Switch Magnet Aimant Interrupteu...

Page 52: ...Crypto VGA Component Technical Manual Page 5 22 Document Ref 942179 001 Rev 1 Issue A...

Page 53: ...nter Assembly Cont Item No Description D signation Fran ais Part No Comments 26 Paper Guide Crypto Paper Guide Crypto 940030 27 Printer Frame Weld Assy Printer Frame Weld Assy 941849 28 Printer PCB Br...

Page 54: ...Crypto VGA Component Technical Manual Page 5 24 Document Ref 942179 001 Rev 1 Issue A...

Page 55: ...8 Vis FS M4x8 900014 006 6 Screw HH M4x10 Vis H M4x10 900015 001 7 Screw HSHC M4x16 Vis CHC M4x16 900017 014 8 M4x8 Sealing Screw M4x8 Scellant Vis 901551 001 9 Lock Assy Crypto VGA Lock Assy Crypto V...

Page 56: ...Crypto VGA Component Technical Manual Page 5 26 Document Ref 942179 001 Rev 1 Issue A...

Page 57: ...Drawer Rail Tiroir Raille 5566000086B 4 Nut Hex Self Lock M6 Ecrou Bride Autobloquant M6 900013 003 5 Screw HSHC M4x8 Vis CHC M4x8 900017 008 6 Screw HSHC M4x16 Vis CHC M4x16 900017 014 7 Lock Assy Cr...

Page 58: ...Crypto VGA Component Technical Manual Page 5 28 Document Ref 942179 001 Rev 1 Issue A...

Page 59: ...Washer Serr Lock Ext M4 Rondelle a Dents DEC M4 900009 001 5 Nut Hex Prev Torque M3 Ecrou Frein M3 900012 001 6 Nut Hex Prev Torque M5 Ecrou Frein M5 900012 002 7 NL Lock Solenoid NL Lock Solenoid 905...

Page 60: ...Crypto VGA Component Technical Manual Page 5 30 Document Ref 942179 001 Rev 1 Issue A...

Page 61: ...s 1 Serrated Lock Washer id21 Veroille Rondelle Elast a Dents id21 5212000068 2 Adjustment Washer 14x11x1 StZn Adjustment Washer 14x11x1 StZn 5566000028 3 Euro Lock Standard Euro verouiller norme 5566...

Page 62: ...Crypto VGA Component Technical Manual Page 5 32 Document Ref 942179 001 Rev 1 This page is intentionally blank Issue A...

Page 63: ...6 2 6 2 Cleaning Cards 6 2 6 2 1 Magnetic Stripe Cleaning Cards 6 2 6 2 2 Chipcard Cleaning Cards 6 2 6 3 Replacing a Paper Roll 6 3 6 4 Paper Jams 6 4 6 5 Printer Cutter Units Blades 6 5 6 6 Cleanin...

Page 64: ...The red open padlock on the display indicates the drawer is open and unalarmed Close drawer to electronically lock 6 2 Cleaning Cards Tokheim recommends the use of cleaning cards every two weeks to en...

Page 65: ...just above the designated slot IMPORTANT Make sure the paper roll is placed so that the paper is fed from above 7 Lift up the white tensioning lever and insert the start of the paper roll into the cut...

Page 66: ...the white tensioning lever and re feed the paper roll back into the cutter unit feed slot cut the paper to give a straight edge if required 7 Place white tensioning lever back into normal under tensio...

Page 67: ...keys must be disabled first 1 Follow the instructions in section 6 1 to enter Maintenance Service mode 2 Follow the on screen instructions to select Clean Screen a 10 second countdown timer allows th...

Page 68: ...x is released from the safe box unit a red light appears on the money box The red light indicates that the safe cannot be replaced back into the unit until the money box has been opened and emptied Us...

Page 69: ...r unit and slide off its drawer runners 5 Remove the printer unit completely and place in a safe position 6 Locate the bulb and bracket inside the OPT head 7 Twist the bulb 90o to release it from the...

Page 70: ...unit and slide off its drawer runners 5 Remove the printer unit completely and place in a safe position 6 Reach inside and undo the wing nut securing the Crypto VGA unit 7 Unplug all connections on t...

Page 71: ...spades onto the new battery pack 17 Plug in all the connections on the Crypto VGA unit 18 Place the Crypto VGA unit back into the unit and secure in position by tightening the wing nut 19 Place the pr...

Page 72: ...Page 6 10 Document Ref 942179 001 Rev 1 Crypto VGA Component Technical Manual Issue A This page is intentionally blank...

Page 73: ...Document Ref 942179 001 Rev 1 Component Technical Manual Crypto VGA Issue A This page is intentionally blank...

Page 74: ...no Industrial de Alcobendas 28108 Alcobendas Madrid 34 91 2030465 34 91 6614130 urra madrid tokheim com Switzerland Tokheim Switzerland AG SA LTD Route du Crochet 7 Case Postale 50 1762 Givisiez 41 0...

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