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. CARE & PREVENTIVE MAINTENANCE

Check the oil level in the motor crankcase daily. Check the vibrator oil level weekly. Inspect the rubber

anti vibration mounts for wear or deterioration. Clean the underside of the plate regularly to prevent a build

up of material.

. SERVICE

Change the oil in the motor crankcase regularly to minimize wear. Inspect, clean and / or replace the

motor air cleaner regularly, particularly when operating in a dusty environment. Inspect, clean and / or

replace the spark plug regularly Check all fasteners for tightness as the machine is subject to vibration.

Check V belt tension, wear and that it is running true. Adjust or replace as required.

Vibrator oil check

1.

Place the plate compactor horizontally on a flat

surface. Make sure the compactor is level when

checking the oil in the vibrator assembly.

2.

Check vibrator oil level by

removing the plug

(vibrator oil gauge) as shown in Fig-17.

The oil level should be up to the oil plug. If oil is

required, replace using SAE motor oil, as suggested in

the table Fig-1.

3.

When changing the vibrator oil, remove the drain plug

(Fig-17), and simply tip the compactor to drain the oil

Note that the oil will drain more easily while it is hot.

. TROUBLESHOOTING

SYMPTOM

POSSIBLE CAUSES AND CORRECTION

Motor will not start

-Check the ON/OFF switch to ensure that it is switched ‘ON’.

-Check the fuel supply.

-If a Honda or Kama motor is fitted check the crankcase oil level as and oil sensor

device is fitted to these motors which prevents starting and stops the motor when the oil

level is low.

-Ensure the carburetor jet and bowl to ensure they are than.

Motor stops

-Check the fuel supply.

Petrol Motor lacks power.

-Check the condition of the air filter

Insufficient vibration

-Check for a slipping or a missing see belt.

Machine is not moving freely

-Check the underside of the plate for a build up of material.

BEARINGS

The following bearings are sealed:

Centrifugal Clutch - grease lubricated

Vibrator - oil bath lubricated

FINISH

The machine is finished in gold equipment enamel, the handle in black backed enamel. Exposed metal

surface is zinc electroplated for corrosion protection.

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Summary of Contents for TMG-PC160K

Page 1: ...ist to make sure all parts are received Wearproper safety goggles or other protective gears while in assembly Missingparts orquestions onassembly Pleasecall 1 877 761 2819oremail cs tmgindustrial com...

Page 2: ...UBLESHOOTING 13 REPLACEMENT PARTSLIST 14 10 1 MAJOR COMPONENTS 14 10 2VIBRATORASSEMBLY 16 WARNING To reduce the risk of injury all operators and maintenance personnel must read and understand these in...

Page 3: ...person don t operate as instruction said APPLICATIONS Plate compactor is the machine that compacts the ground and it intends to make the surface smooth by transmitting vibration through vibrating plat...

Page 4: ...s the compaction of the ground possible FUNCTIONS AND CONTROLS Motor The motor is controlled by an ON OFF switch or push button which is mounted on the motor below the fuel tank The motor speed is con...

Page 5: ...ective devices required by job conditions Avoid jewelry or loose clothing These many catch on controls or in moving parts and cause serious injury Starting Safety CAUTION Poisonous fumes Start and ope...

Page 6: ...ide or fall while in operation or unattended DO NOT leave the machine in operation while it is unattended ENSURE that the walls of a trench are stable and will not collapse due to the action of the vi...

Page 7: ...IVE NOISE can lead to temporary or permanent loss of hearing WEAR an approved hearing protection device to limit noise exposure As required by Occupational Health and Safety regulations WEAR an approv...

Page 8: ...motor refer to the motor operation manual supplied with the unit Increase the motor sped to the maximum setting using the hand throttle lever before commencing compacting The machine should be control...

Page 9: ...badly ventilated places since its exhaust contains deadly poisonous carbon monoxide If the machine is employed unavoidable operated in such a place discharge the exhaust out the room by a suitable mea...

Page 10: ...e allow the starter handle to return to its original position while still holding the handle Fig 7 Diesel Engine 3 6 Turn the throttle lever to START position open by about 30 degrees Fig 5 D 3 7 Oper...

Page 11: ...matically stop the engine the engine switch will remain in the ON position NOTICE If the engine stops and will not restart check the engine oil level 4 3 When compacting asphalt it is advisable to pai...

Page 12: ...s or sparks Moving parts Shutdown engine before performing service or maintenance Contact with moving parts can cause serious injury High temperature Allow machine and engine to cool before performing...

Page 13: ...0 7mm 0 02 0 03 in Fig 15 C Drain the motor oil of the engine and replace with new specified oil Fig 16 NOTE When the engine is new the first oil change must be made after 20 hours of operation and r...

Page 14: ...otor oil as suggested in the table Fig 1 3 When changing the vibrator oil remove the drain plug Fig 17 and simply tip the compactor to drain the oil Note that the oil will drain more easily while it i...

Page 15: ...REPLACEMENT PARTS LIST 10 1 MAJOR COMPONENTS WWW TMGINDUSTRIAL COM P14 18 Toll Free 1 877 761 2819...

Page 16: ...rator controlAssembly 1 Vibrator control lever 1 Vibrator control cable 1 21 Nut M16 2 22 Flat washer 16 2 23 Base plate 1 23 1 Base plate with extension plate Optional 1 24 Vibrator assembly 1 25 Hex...

Page 17: ...10 2 VIBRATORASSEMBLY WWW TMGINDUSTRIAL COM P16 18 Toll Free 1 877 761 2819...

Page 18: ...shut off 1 24 17 Sockethead boltM10 65 1 24 18 Spring 1 24 19 NutM10 2 24 20 Springclamp 1 24 21 ScrewM20 springclamp 1 24 22 Eccentricrotator drive 1 24 23 Flatkey 8 20 1 24 24 Ecc Rotaryshaft drive...

Page 19: ...0 30 6 1 24 47 Holder 1 24 48 Springwasher 10 2 24 49 Sockethead boltM10 25 2 24 50 Sockethead boltM8 25 4 24 51 Bearing16008 2 24 52 OilplugM14 1 5 2 24 53 O ring 1 24 54 55 56 Planebearing 2 24 57 C...

Page 20: ......

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