TM Easytherm 1 User Manual Download Page 7

TM INDUCTION HEATING

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The weight of the workpiece should not exceed the maximum weight as shown in the 

heater specifications on page 12 - 

TECHNICAL DATA

. Exceeding these limits may result in 

catastrophic equipment failure leading to personal injury.

 

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Ensure that the mains cable cannot come into contact with the work piece. Damage to the 
cable may result in electrocution.

 

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Never support components with a metal cable or have any hanging in the proximity of the 

magnetic field. Extremely high currents can flow through the cable causing it to heat up 

quickly, resulting in a risk of burning.

WORKPIECE SET-UP

Use appropriate hoisting equipment for heavy components and yokes. Manual 
lifting of heavy objects is a common cause of injury. Wear safety shoes during 
these procedures.

 

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Choose  largest  possible  yoke  which  fits  the  diameter  of  the  workpiece.  Position  the 

workpiece onto the yoke and place the yoke with the machine milled surface on the poles 
of the heater core.

 

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When heating a workpiece horizontally, always use the largest yoke available for the best 
results.

 

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Always make sure that the workpiece avoids direct contact with the housing of the heater.

 

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When a heating cycle is completed, always wear heat-resistant gloves. The maximum 
temperature of the workpiece on a standard induction heater is 240°C (464°F).  

 

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Always treat yokes carefully. Falling, bumping, etc. can damage the yoke and/or cause 
personal injury. Always store the yoke safely immediately after use.

 

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The heater can tilt when hanging a bearing  
on a yoke opened too far (>45°). The 
potential tilting point depends on bearing 
weight, opening angle of yoke and the 
position of the bearing (on the yoke). 
Using a heavier workpiece may cause 
the induction heater to tip over, causing 
personal injury and damage to the heater.

Summary of Contents for Easytherm 1

Page 1: ...BEARING INDUCTION HEATER INDUKTIONS ANW RMGER T F R LAGER CHAUFFAGE PAR INDUCTION DE ROULEMENTS INDUCTIEVERHITTER VOOR LAGERS CALENTADOR POR INDUCCI N DE RODAMIENTO...

Page 2: ...ht to make changes tminductionheating com info tminductionheating com 31 0 341 434454 WEB MAIL TEL ADDRESS TM Induction Heating Nobelstraat 14 3846 CG Harderwijk The Netherlands ISO 9001 2015 ID 90000...

Page 3: ...of the contents of this user manual and be familiar with safe workshop practices Follow the user manual at all times In order to prevent danger or damage to the induction heater or workpiece follow th...

Page 4: ...re suitable for use up to temperatures of 240 C 464 F Hot surface avoid contact 6 Do not operate an induction heater in areas where there is risk of explosion Wear safety shoes 8 1 2 3 4 8 7 6 5 Do no...

Page 5: ...TROUBLESHOOTING An induction heater produces an electromagnetic field within a coil to transfer energy to a workpiece The table below shows values of the ux density in microTesla T These measurements...

Page 6: ...terial and place the induction heater on a non ferrous stable at surface Ensure that supply voltage current and mains frequency meet the specifications These can be found on the type plate at the back...

Page 7: ...argest possible yoke which fits the diameter of the workpiece Position the workpiece onto the yoke and place the yoke with the machine milled surface on the poles of the heater core When heating a wor...

Page 8: ...h the buttons labeled UP and DOWN you can increase or decrease the temperature The temperature range for Easytherm is from 0 C 32 F to 240 C 484 F Select the preferred temperature and press the button...

Page 9: ...T STOP button to stop the acoustic signal Remove the workpiece from the induction heater During the heating cycle the progress can be stopped at any moment by pressing the START STOP button Our standa...

Page 10: ...with the surface If this is not the case adjust the yoke with instructions below 1 Check if the machine milled surface is smooth 2 Place yoke or pivoting yoke on the heater 3 Unscrew the bolts between...

Page 11: ...heater The sensor is damaged Replace the temperature sensor Fatal hardware error E10 E12 The bearing is too heavy Check the max allowed weight The sensor is plugged in up side down Turn the temperatu...

Page 12: ...n ID horizontal 44 66 80 108 125 Max Width vertical 60 115 175 200 315 Max Width horizontal 2 94 99 150 200 158 Max Weight kg 10 40 70 150 300 Footprint mm 230 x 200 200 x 340 415 x 260 505 x 260 807...

Page 13: ...10 10 x 10 15 14 x 14 20 20 x 20 30 25 x 24 35 30 x 26 40 40 x 38 55 50 x 48 70 60 x 60 85 70 x 70 100 80 x 80 115 YOKES ELECTRICAL DRAWINGS Easytherm 3 5 Easytherm 1 2 Easytherm 1 2 3 5 15 30 Include...

Page 14: ...his declaration indicates that the product meets the requirements of the directives which are applicable The Easytherm induction heaters are manufactured in accordance with European regulations CE com...

Page 15: ...standards specifications as defined by MACHINE DIRECTIVE 2006 42 EC LOW VOLTAGE DIRECTIVE 2014 35 EU and EMC DIRECTIVE 2014 30 EU In conjunction with the following harmonized standards and where appro...

Page 16: ...User Manual Easytherm v2 0 2022...

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