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user manual 

SURETHERM

 

version 2.0 - 2017

Summary of Contents for SURETHERM 10X

Page 1: ...ISO 9001 2008 ID 9108623968 www tuv com User Manual...

Page 2: ...ucts are subject to continuous improvement we reserve the right to make changes tminductionheating com info tminductionheating com 31 0 341 434454 31 0 341 434464 WEB MAIL TEL FAX ADDRESS TM Induction...

Page 3: ...oosing the yoke 13 Positioning the magnetic temperature probe s 14 OPERATION 15 Temperature Mode using one sensor 16 Ramp Mode 17 Temperature Mode using two sensors 18 Time Mode 19 User menu 20 MAINTE...

Page 4: ...TM INDUCTION HEATING 4 ST 2 0...

Page 5: ...ck the heating cycle When heating an object using Time Mode the heating cycle must be checked using an external temperature meter CAUTION Bearings generally should only be heated to a maximum temperat...

Page 6: ...th the safety precautions In order to prevent danger or damage to the induction heater or workpiece follow these guidelines All repairs must be carried out by an official TM Induction Heating distribu...

Page 7: ...Other sensitive equipment such as wrist watches magnetic carriers electronic circuits etc 3 might also be affected The safety distance is 0 5 meters 19 Use protective gloves as protection against bur...

Page 8: ...he workpiece and or yoke Never support components with a metal cable or have any hanging in the proximity of the magnetic field Extremely high currents can flow through the cable causing it to heat up...

Page 9: ...ux density in microTesla T These measurements can be used as a guide conforming to local regulations regarding the maximum time exposure to magnetic fields Different configurations may give different...

Page 10: ...ncluded The yokes for SURETHERM 20X and SURETHERM 30X are all optional The heat resistant gloves may differ from the picture above Follow the instructions specific for this heater on the supplied Quic...

Page 11: ...These can be found on the type plate at the back of the induction heater Each induction heater is provided with a plug but there are a large number of plug types Should the plug not fit your power sup...

Page 12: ...lt in catastrophic equipment failure and may also lead to personal injury Ensure there is no contact between the mains cable and the workpiece Damage to the cable may result in electrocution Never sup...

Page 13: ...core Always make sure that the workpiece avoids direct contact with the housing of the heater When a heating cycle is completed always wear heat resistant gloves The maximum temperature of the workpie...

Page 14: ...464 F The connection between magnet and probe will break above the maximum temperature If this occurs when operating in Temperature Mode the heater will turn itself off as the probe will fail to regi...

Page 15: ...second sensor is inserted The start stop button is used for starting heating cycles in one of the modes or to stop a heating cycle at any time When a heating cycle is complete or stopped prematurely...

Page 16: ...mperature Press to stop the heating cycle The induction heater will now demagnetize Hereafter it will return to the first screen Alternatively to start the heating process press the start button on th...

Page 17: ...ycle The induction heater will now demagnetize Hereafter it will return to the first screen Alternatively to start the heating process press the start button on the remote 1 PREPARATION 2 HEATING PROC...

Page 18: ...eater will now demagnetize Hereafter it will return to the first screen Alternatively to start the heating process press the start button on the remote 1 PREPARATION 2 HEATING PROCESS 3 COMPLETION Pre...

Page 19: ...e heating cycle The induction heater will now demagnetize Hereafter it will return to the first screen Alternatively to start the heating process press the start button on the remote TIME MODE 1 PREPA...

Page 20: ...update the heater Update Firmware PWR When a USB drive containing an update for the Powerboard is inserted this option will show Press and follow the on screen instructions to update the heater Update...

Page 21: ...with a soft dry cloth Keep the display clean for optimal responsiveness and to avoid any scratches Keep the contact parts of the heater core poles greased Grease regularly with an acid free grease for...

Page 22: ...ine milled surface is smooth 2 Place yoke or pivoting yoke on the heater 3 Unscrew the screws in the yoke and pivoting point a quarter turn 4 Turn on the heater and the yoke will set itself or use a n...

Page 23: ...troubleshooting by restarting the heater If the error persists after troubleshooting the user can contact the local distributor Contact details for the nearest distributor on www tminductionheating c...

Page 24: ...TM INDUCTION HEATING 24 ST 2 0 SPECIFICATIONS 8 Base dimensions 450 x 210 x 275 mm Base dimensions 540 x 275 x 365 mm Pivoting yoke Base dimensions 695 x 330 x 435 mm Pivoting yoke...

Page 25: ...5 480 extension yokes 175 656 extension yokes 205 800 SURETHERM has an adjustable rack which gives it a larger surface area to hold larger workpieces The heater core itself is non adjustable With a se...

Page 26: ...outer diameter with extension yoke Max width 7 10 297 372 115 10 15 300 375 115 14 20 304 379 115 25 35 315 390 115 30 40 320 395 115 40 55 330 405 115 25 40 78 355 430 115 7 10 373 493 175 10 15 376...

Page 27: ...min 99 hours 0 min 99 hours 0 min 99 hours Time Temp Ramp 5 min 99 hours 5 240 C 5 min 99 hours 5 240 C 5 min 99 hours 5 240 C Yokes mm Standard P Pivoting 7x7x200 7x7x280 10x10x350 10x10x200 10x10x28...

Page 28: ...d actual time Heating time temp ramp Set and actual temperature time and power External interface 1 USB 2 0 Port External interface 2 Network Connection optional Sound signal Buzzer Demagnetizing 2A c...

Page 29: ...TM INDUCTION HEATING 29 ST 2 0 ELECTRICAL DRAWING Electrical drawing SURETHERM 10X and SURETHERM 20X N L1 X X1 X2 X3 X4 X5 X6 X7 X4 X3 X13 X15 X16 X1 X6 X5 X16 T2 T1 Clixon input COIL 14uF...

Page 30: ...TM INDUCTION HEATING 30 ST 2 0 ELECTRICAL DRAWING Electrical drawing SURETHERM 30X L1 X L2 Y X1 X2 X3 X4 X5 X6 X7 X4 X3 X13 X15 X16 X1 X6 X5 X16 T2 T1 Clixon input COIL 14uF...

Page 31: ...the quality of SURETHERM induction heaters This declaration indicates that the product meets the requirements of the directives which are applicable The SURETHERM induction heaters are manufactured in...

Page 32: ...ons as defined by MACHINE DIRECTIVE 2006 42 EC LOW VOLTAGE DIRECTIVE 2014 35 EU and EMC DIRECTIVE 2014 30 EU In conjunction with the following harmonized standards and where appropriate other technica...

Page 33: ...ons as defined by MACHINE DIRECTIVE 2006 42 EC LOW VOLTAGE DIRECTIVE 2014 35 EU and EMC DIRECTIVE 2014 30 EU In conjunction with the following harmonized standards and where appropriate other technica...

Page 34: ...ons as defined by MACHINE DIRECTIVE 2006 42 EC LOW VOLTAGE DIRECTIVE 2014 35 EU and EMC DIRECTIVE 2014 30 EU In conjunction with the following harmonized standards and where appropriate other technica...

Page 35: ...user manual SURETHERM version 2 0 2017...

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