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172-65633MA-00  (SJ3V-X)   22 Apr 2016

 

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Safety Considerations 

  Read this section carefully before use and be sure to follow the instructions. 

  Installation, inspection, maintenance, repairs, disassembly, adjustment and valve 

opening/closing should be carried out only by trained maintenance personnel. 

  The precautions listed in this manual are designed to ensure safety and prevent 

equipment damage and personal injury. For situations that may occur as a result 
of erroneous handling, three different types of cautionary items are used to 
indicate the degree of urgency and the scale of potential damage and danger: 
DANGER, WARNING and CAUTION. 

  The three types of cautionary items above are very important for safety: be sure to 

observe all of them as they relate to installation, use, maintenance, and repair. 
Furthermore, TLV accepts no responsibility for any accidents or damage occurring 
as a result of failure to observe these precautions. 

Symbols 

 

Indicates a DANGER, WARNING or CAUTION item. 

 

DANGER 

 

Indicates an urgent situation which poses a threat of death or 
serious injury 

 

WARNING 

 

Indicates that there is a potential threat of death or serious injury 

 

CAUTION 

 

Indicates that there is a possibility of injury or equipment / product 
damage 

 

 

WARNING 

 

NEVER apply direct heat to the float. 

The float may explode due to increased internal pressure, causing 
accidents leading to serious injury or damage to property and 
equipment. 

 

CAUTION 

 

Install properly and DO NOT use this product outside the 
recommended operating pressure, temperature and other 
specification ranges. 

Improper use may result in such hazards as damage to the product 
or malfunctions that may lead to serious accidents. Local regulations 
may restrict the use of this product to below the conditions quoted. 

DO NOT use this product in excess of the maximum operating 
pressure differential.

 

 

Such use could make discharge impossible (blocked).

 

Take measures to prevent people from coming into direct 
contact with product outlets. 

Failure to do so may result in burns or other injury from the 
discharge of fluids.

 

Safety considerations continued on next page.

 

Summary of Contents for SJ3V-X

Page 1: ...MA 00 SJ3V X 22 April 2016 Free Float Steam Trap with X element SJ3V X Copyright 2016 by TLV CO LTD All rights reserved ISO 9001 ISO 14001 Manufacturer Kakogawa Japan is approved by LRQA LTD to ISO 90...

Page 2: ...suited for steam equipment use The X element is very sensitive to changes in temperature and responds with great accuracy allowing for the quick discharge of large quantities of initial air and cold...

Page 3: ...ANGER WARNING or CAUTION item DANGER Indicates an urgent situation which poses a threat of death or serious injury WARNING Indicates that there is a potential threat of death or serious injury CAUTION...

Page 4: ...ecommended components when repairing the product and NEVER attempt to modify the product in any way Failure to observe these precautions may result in damage to the product and burns or other injury d...

Page 5: ...ck pressure has a check valve TLV CK been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the trap 6 Has the...

Page 6: ...to the product nameplate for detailed specifications Model Maximum Allowable Temperature TMA Maximum Allowable Pressure Maximum Operating Temperature Nominal Diameter Maximum Differential Pressure Val...

Page 7: ...bly adjustment and valve opening closing should be carried out only by trained maintenance personnel 1 Before installation be sure to remove all protective seals 2 Before installing the product open t...

Page 8: ...lash steam and the sound of flow can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged The trap is quiet and makes n...

Page 9: ...tighten to the proper torque Bottom Plate Oval shaped Hole Screen Holder Gasket Remove the gasket and clean sealing surface Replace with a new gasket Main Screen Remove being careful not to bend Inser...

Page 10: ...and tighten to the proper torque Orifice Gasket Remove the gasket Replace with a new gasket if warped or damaged Table of Tightening Torques Parts Torque Distance Across Flats N m lbf ft mm in Cover B...

Page 11: ...he gasket onto the center of the gasket surface of the plug holder making sure the anti seize affixes the gasket tightly to the plug holder Check to make sure the gasket is not caught in the recesses...

Page 12: ...l The trap operating pressure exceeds the maximum specified pressure or there is insufficient pressure differential between the trap inlet and outlet Compare specifications and actual operating condit...

Page 13: ...per installation use handling etc by other than TLV CO LTD authorized service representatives 2 Malfunctions due to dirt scale rust etc 3 Malfunctions due to improper disassembly and reassembly or ina...

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