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172-65633MA-00  (SJ3V-X)   22 Apr 2016

 

11

 

Troubleshooting

 

 

 

NEVER apply direct heat to the float. The float may explode due to 

increased internal pressure, causing accidents leading to serious injury 

or damage to property and equipment.

 

WARNING 

 

 

When disassembling or removing the product, wait until the internal 

pressure equals atmospheric pressure and the surface of the product 

has cooled to room temperature. Disassembling or removing the 

product when it is hot or under pressure may lead to discharge of fluids, 

causing burns, other injuries or damage.

 

CAUTION 

 

If the product fails to operate properly, use the following table to locate and remedy 
the cause. 

Problem 

Cause 

Remedy 

No condensate 
is discharged 
(blocked) or   
discharge is 
poor 
 

The float is damaged or filled with 
condensate 

Replace with a new float 

The orifice opening, screen or piping 
are clogged with rust and scale 

Clean parts 

The X-element is scratched or 
damaged 

Replace with a new X-element 

Steam locking has occurred 

Perform a bypass blowdown or close 
the trap inlet valve and allow the trap 
to cool 

The trap operating pressure exceeds 
the maximum specified pressure, or 
there is insufficient pressure 
differential between the trap inlet and 
outlet 

Compare specifications and actual 
operating conditions 

Steam is 
discharged or   
leaks from the 
outlet 
(blowing) 
(steam leakage) 

Clogged orifice opening or rust and 
scale build-up beneath the float 

Clean parts 

Scratches on the orifice 

Replace with a new orifice 

The float is misshapen or has surface 
build-up 

Clean or replace with a new float 

Improper installation orientation 

Correct the installation 

Trap vibration 

Lengthen the inlet piping and fasten 
it securely 

The X-element air vent valve seating 
and/or air vent valve seat have 
surface build-up or are scratched 

Clean or replace with a new 
X-element/air vent valve seat 

Steam is leaking 
from a place 
other than the 
outlet 

Gasket deterioration or damage 

Replace with new gasket(s) 

Improper tightening torques were 
used 

Tighten to the proper torque 

Float frequently 
becomes 
damaged 

Water hammer has occurred 

Study and correct the piping 

NOTE: When replacing parts with new, use the parts list for reference, and replace with parts 

from the Maintenance kit, Repair kit, etc. Please note that replacement parts are only 
available as part of a replacement parts kit. 

 

 

Summary of Contents for SJ3V-X

Page 1: ...MA 00 SJ3V X 22 April 2016 Free Float Steam Trap with X element SJ3V X Copyright 2016 by TLV CO LTD All rights reserved ISO 9001 ISO 14001 Manufacturer Kakogawa Japan is approved by LRQA LTD to ISO 90...

Page 2: ...suited for steam equipment use The X element is very sensitive to changes in temperature and responds with great accuracy allowing for the quick discharge of large quantities of initial air and cold...

Page 3: ...ANGER WARNING or CAUTION item DANGER Indicates an urgent situation which poses a threat of death or serious injury WARNING Indicates that there is a potential threat of death or serious injury CAUTION...

Page 4: ...ecommended components when repairing the product and NEVER attempt to modify the product in any way Failure to observe these precautions may result in damage to the product and burns or other injury d...

Page 5: ...ck pressure has a check valve TLV CK been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the trap 6 Has the...

Page 6: ...to the product nameplate for detailed specifications Model Maximum Allowable Temperature TMA Maximum Allowable Pressure Maximum Operating Temperature Nominal Diameter Maximum Differential Pressure Val...

Page 7: ...bly adjustment and valve opening closing should be carried out only by trained maintenance personnel 1 Before installation be sure to remove all protective seals 2 Before installing the product open t...

Page 8: ...lash steam and the sound of flow can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged The trap is quiet and makes n...

Page 9: ...tighten to the proper torque Bottom Plate Oval shaped Hole Screen Holder Gasket Remove the gasket and clean sealing surface Replace with a new gasket Main Screen Remove being careful not to bend Inser...

Page 10: ...and tighten to the proper torque Orifice Gasket Remove the gasket Replace with a new gasket if warped or damaged Table of Tightening Torques Parts Torque Distance Across Flats N m lbf ft mm in Cover B...

Page 11: ...he gasket onto the center of the gasket surface of the plug holder making sure the anti seize affixes the gasket tightly to the plug holder Check to make sure the gasket is not caught in the recesses...

Page 12: ...l The trap operating pressure exceeds the maximum specified pressure or there is insufficient pressure differential between the trap inlet and outlet Compare specifications and actual operating condit...

Page 13: ...per installation use handling etc by other than TLV CO LTD authorized service representatives 2 Malfunctions due to dirt scale rust etc 3 Malfunctions due to improper disassembly and reassembly or ina...

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