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172-65606A-02  (JAH5RA-R/JAH7RA-R)    12  Jan  2021

 

3

 

 

Checking the Piping 

 

 

DO NOT use for toxic, flammable or otherwise hazardous fluids. This 

product is a drain trap that discharges condensate from air or inert gas 

systems. Use only for air or inert gas. This product is for intended use 

only. Improper use may result in such hazardous as damage to the 

product or malfunctions that may lead to serious accidents.

 

WARNING 

 

 

Use only under conditions in which no water hammer will occur. The 

impact of water hammer may damage the product, leading to fluid 

discharge, which may cause burns or other injury.

 

CAUTION 

 

Check to make sure that the pipes to be connected to the trap have been installed 
properly. 

1.  Is the pipe diameter suitable? 
2.  Is the piping where the trap is to be installed horizontal? 
3.  Has sufficient space been secured for maintenance? 
4.  Have isolation valves been installed at the inlet and outlet? If the outlet is subject 

to back pressure, has a check valve been installed? 

5.  Is the inlet pipe as short as possible, with as few bends as possible, and installed 

so the liquid will flow naturally down into the trap? 

6.  Has the piping work been done correctly, as shown in the figures below? 

 

Requirement 

Correct 

Incorrect 

Install catchpot with the 
proper diameter. 

 

 

Diameter is too small. 

Make sure the flow of 
condensate is not 
obstructed. 

 

Diameter is too small and inlet 
protrudes into pipe interior. 

To prevent rust and scale 
from flowing into the trap, 
the inlet pipe should be 
connected 25 

– 50 mm   

(1 

– 2 in) above the base of 

the T-pipe. 

 

Rust and scale flow into the trap 
with the condensate. 

When installing on the blind 
end, make sure the flow of 
condensate is not 
obstructed. 

 

 

Condensate collects in the pipe. 

  

Summary of Contents for JAH5RA-R

Page 1: ...fluids Hereafter in this manual the words gas and gases should be read as inert gas and inert gases This free float drain trap employs a precision ground float and three point seat With no hinges or levers the trap automatically and continuously discharges condensate as it forms in the air gas system preventing it from backing up in the system The three point seat supports the precision ground flo...

Page 2: ...sure safety and prevent equipment damage and personal injury For situations that may occur as a result of erroneous handling three different types of cautionary items are used to indicate the degree of urgency and the scale of potential damage and danger DANGER WARNING and CAUTION The three types of cautionary items above are very important for safety be sure to observe all of them as they relate ...

Page 3: ...sting equipment for heavy objects weighing approximately 20 kg 44 lb or more Failure to do so may result in back strain or other injury if the object should fall Take measures to prevent people from coming into direct contact with product outlets Failure to do so may result in burns or other injury from the discharge of fluids When disassembling or removing the product wait until the internal pres...

Page 4: ... to be installed horizontal 3 Has sufficient space been secured for maintenance 4 Have isolation valves been installed at the inlet and outlet If the outlet is subject to back pressure has a check valve been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the trap 6 Has the piping work been done correctly as...

Page 5: ...usemayresult insuchhazards as damagetotheproduct or malfunctions whichmayleadtoserious accidents Local regulations mayrestrict theuseof this product tobelowtheconditions quoted CAUTION DONOT usethisproduct inexcessof themaximumoperatingpressure differential suchusecouldmakedischargeimpossible blocked CAUTION Useonlyunder conditions inwhichnofreeze upwill occur Freezing maydamagetheproduct leadingt...

Page 6: ...ice 10 Cover Bolt 16 Drain Plug Gasket 5 Valve Seat Orifice Gasket 11 Cover Nut 17 Drain Plug 6 Valve Seat Orifice Plug 12 Cover Gasket Option JAH7RA R Rubber valve seat For pressure balancing Line G PF 3 8 No Name 1 Body 2 Cover 3 Float 4 Valve Seat Orifice 5 Valve Seat Orifice Gasket 6 Valve Seat Orifice Plug 7 Valve Seat Orifice Plug Gasket 8 Screen 9 Flange Socket 10 Cover Bolt 11 Cover Nut 12...

Page 7: ... carried out only by trained maintenance personnel 1 Before installation be sure to remove all protective seals 2 Before installing the product open the inlet valve and blow out the piping to remove any piping scraps dirt and oil Close the inlet valve after blowdown 3 Install the product so the arrow on the body is pointing in the direction of flow 4 The product should be inclined no more than 5 h...

Page 8: ... condensate and thus preventing condensate from entering the trap This phenomena is called air binding Air binding occurs more often in piping with long horizontal lengths smaller diameters or multiple bends To prevent air binding and ensure air or gas can be displaced by incoming condensate a pressure balancing line should be installed between the trap cover and the dry portion of the receiver ta...

Page 9: ... should fail it may cause damage to piping and equipment resulting in faulty or low quality products or losses due to air or gas leakage Normal Condensate is discharged continuously and the sound of flow can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged Blowing Air or gas continually flows from the outlet and t...

Page 10: ...et piping pressure balancing line condensate discharge piping etc Part During Disassembly During Reassembly Cover Nut Remove with a socket wrench Consult the table of tightening torques and tighten to the proper torque Cover Remove by lifting up and off Align the arrows on the body and cover and reattach Cover Gasket Remove the gasket and clean sealing surfaces on the body and cover Replace with a...

Page 11: ...d the product body using a rag and or cleaning agents then check to make sure the surfaces are not scratched or deformed 4 Coat both the gasket surface of the plug holder and the threads of the plug holder with anti seize then press the gasket onto the center of the gasket surface of the plug holder making sure the anti seize affixes the gasket tightly to the plug holder Check to make sure the gas...

Page 12: ...t Cover Nut Cover Valve Seat Valve Seat Plug Gasket Valve Seat Plug Valve Seat Gasket Drain Plug Gasket Option Drain Plug Option Nameplate Body JAH7RA R Screen Float Cover Bolt Body Valve Seat Valve Seat Plug Gasket Valve Seat Plug Valve Seat Gasket Drain Plug Gasket Drain Plug Balancing line Plug Balancing line Plug Gasket Cover Nut Cover Cover Gasket ...

Page 13: ...d make sure it has not become dislodged or is not incorrectly installed The trap operating pressure exceeds the maximum specified pressure or whether there is insufficient pressure differential between the trap inlet and outlet Compare specifications and actual operating conditions The specific gravity of the fluid is not suitable for this product Consult TLV Air gas is discharged or leaks from th...

Page 14: ...s in a manner inconsistent with the Specifications or 10 use of the Products with Hazardous Fluids fluids other than steam air water nitrogen carbon dioxide and inert gases helium neon argon krypton xenon and radon or 11 failure to follow the instructions contained in the TLV Instruction Manual for the Product Duration of Warranty This warranty is effective for a period of the earlier of i three 3...

Page 15: ...END USER S PRODUCT DAMAGE TO BUYER S OR THE FIRST END USER S PROCESSES LOSS OF USE OR OTHER COMMERCIAL LOSSES WHERE DUE TO OPERATION OF LAW CONSEQUENTIAL AND INCIDENTAL DAMAGES UNDER THIS WARRANTY UNDER ANY OTHER EXPRESS WARRANTY NOT NEGATED HEREBY OR UNDER ANY IMPLIED WARRANTY NOT NEGATED HEREBY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE CANNOT BE EXC...

Page 16: ...ons for Area A JAH5RA R JAH7RA R Standard without drain plug Standard with G PF drain plug With G PF Drain Plug With R PT or NPT Drain Plug Without Drain Plug With R PT or NPT Drain Plug Options for Area B Balancing Line Plug with Tapered Thread Option JAH5RA R Standard with G PF plug With R PT or NPT Plug Socket Flange JAH7RA R Standard with G PF plug With R PT or NPT Plug Socket Flange ...

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