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172-65217MA-06 (DC3-H) 7 October 2021

Cyclone Separator

DC3-H

Copyright © 2021 by TLV CO., LTD.

All rights reserved

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Summary of Contents for DC3-H

Page 1: ...172 65217MA 06 DC3 H 7 October 2021 Cyclone Separator DC3 H Copyright 2021 by TLV CO LTD All rights reserved ...

Page 2: ...nce to make sure nothing is out of the ordinary Also be sure to read this manual carefully before use and follow the instructions to be sure of using the product properly This cyclone separator uses centrifugal force to separate condensate from air or steam in piping lines If detailed instructions for the special order specifications or options not contained in this manual are required please cont...

Page 3: ...m Indicates an urgent situation which poses a threat of death or serious injury Indicates that there is a potential threat of death or serious injury Indicates that there is a possibility of injury or equipment product damage DO NOT use for toxic flammable or otherwise hazardous fluids This product is a separator for steam or air that separates and discharges condensate from steam or air piping sy...

Page 4: ...components when repairing the product and NEVER attempt to modify the product in any way Failure to observe these precautions may result in damage to the product and burns or other injury due to malfunction or the discharge of fluids Do not use excessive force when connecting threaded pipes to the product Over tightening may cause breakage leading to fluid discharge which may cause burns or other ...

Page 5: ... with options This item is omitted from the nameplate when there are no options Configuration 15 50 mm 1 2 2 in No Name 1 Body 2 Separator Body 3 Cover 4 Separator 5 Body Gasket 6 Cover Nut 7 Guide Pin 8 Body Bolt 9 Cover Bolt 10 Cover Gasket 11 Wave Spring 12 Body Nut 13 Float Cover 14 Float Cover Bolt 15 Spring Washer 16 Nameplate DO NOT use for toxic flammable or otherwise hazardous fluids This...

Page 6: ...16 Spring Washer 17 Gasket 18 Baffle Bolt 19 Baffle Nut 150mm 6 in No Name 1 Body 2 Separator Body 3 Separator 4 Guide Pin 5 Body Bolt 6 Body Nut 7 Body Gasket 8 Baffle 9 Baffle Bolt 10 Baffle Nut 11 Nameplate Cannot be detached as the baffle nuts and bolts are welded on Separator Outlet Condensate Outlet Air Steam Trap Outlet Separator Outlet Condensate Outlet Condensate Outlet Separator Outlet A...

Page 7: ...iping scraps dirt and oil Close the inlet valve after blowdown 3 Install the product at the point on the piping where the separation of condensate will have the greatest effect on efficiency For example on a steam or air main or branch at the inlet of equipment requiring high quality dry steam or air 4 Install the product so the arrow on the product is pointing in the direction of flow 5 The produ...

Page 8: ...to discharge of fluids causing burns other injuries or damage CAUTION Use the following procedures to remove components Use the same procedures in reverse to reassemble Installation inspection maintenance repairs disassembly adjustment and valve opening closing should be carried out only by trained maintenance personnel Detaching Reattaching the Cover for 15 mm 100 mm 1 2 4 in Part During Disassem...

Page 9: ...t from the body being careful not to let the separator fall as it comes out with the separator body Make sure there are no pieces of the old gasket left on the sealing surfaces of the separator body and body align the guide pin on the separator body with the guide pin hole on the body and reattach Separator Remove from the separator body Insert it into the groove in the separator body Body Gasket ...

Page 10: ... 7 Oct 2021 9 Exploded View 15 50 mm 1 2 2 in Body Guide Pin Body Nut Separator Body Gasket Wave Spring Separator Body Body Bolt Float Cover Cover Gasket Spring Washer Float Cover Bolt Guide Pin Cover Cover Nut Cover Bolt ...

Page 11: ...21 10 65 100 mm 21 2 4 in Body Wave Spring Cover Bolt Separator Body Gasket Separator Body Guide Pin Body Nut Body Bolt Cover Gasket Baffle Baffle Nut Float Cover Bolt Spring Washer Baffle Bolt Float Cover Cover Guide Pin Cover Nut ...

Page 12: ...172 65217MA 06 DC3 H 7 Oct 2021 11 150 mm 6 in Body Separator Body Bolt Body Nut Guide Pin Separator Body Body Gasket ...

Page 13: ...rns other injuries or damage CAUTION When the product fails to operate properly use the following table to locate the cause and remedy Problem Cause Remedy Steam or air is leaking from sealing surfaces Gasket deterioration or damage Replace with new gasket s Improper tightening torques were used Tighten to the proper torque Water is mixed in with the steam or air from the separator outlet Steam ai...

Page 14: ...the control of TLV TII or TLV group companies or 6 improper storage maintenance or repair or 7 operation of the Products not in accordance with instructions issued with the Products or with accepted industry practices or 8 use for a purpose or in a manner for which the Products were not intended or 9 use of the Products in a manner inconsistent with the Specifications or 10 use of the Products wit...

Page 15: ...BLY AND SHIPMENT OF THE DEFECTIVE PRODUCT INJURY TO OTHER PROPERTY DAMAGE TO BUYER S OR THE FIRST END USER S PRODUCT DAMAGE TO BUYER S OR THE FIRST END USER S PROCESSES LOSS OF USE OR OTHER COMMERCIAL LOSSES WHERE DUE TO OPERATION OF LAW CONSEQUENTIAL AND INCIDENTAL DAMAGES UNDER THIS WARRANTY UNDER ANY OTHER EXPRESS WARRANTY NOT NEGATED HEREBY OR UNDER ANY IMPLIED WARRANTY NOT NEGATED HEREBY INCL...

Page 16: ...ad Nunawading Victoria 3131 Australia Tel Fax 61 0 3 9873 5610 61 0 3 9873 5010 In East Asia 36 Kaki Bukit Place 02 01 02 Singapore 416214 Tel Fax 65 6747 4600 65 6742 0345 Room 5406 No 103 Cao Bao Road Shanghai China 200233 Tel Fax 86 0 21 6482 8622 86 0 21 6482 8623 No 16 Jalan MJ14 Taman Industri Meranti Jaya 47120 Puchong Selangor Malaysia Tel Fax 60 3 8065 2928 60 3 8065 2923 252 94 K L 17th ...

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