TJM 070SB13N20A Fitting Instructions Manual Download

Page: 26 / 27

FITTING INSTRUCTIONS

Product:

T13 Outback Frontal Protection System

Vehicle:

Ford Ranger PXII, PXIII (Non-Tech pack), Everest (UA model only)

Part No.

070SB13N20A

For product warranty please refer to our website www.tjm.com.au

F-12114

Page 26 of 27

03/01/2019

STEP 112 APPLIES ONLY IF A WINCH HAS

BEEN INSTALLED.

112.

Install and torque the rear winch fasteners.

113.

Position the centre guard as shown & secure

it in place at the front locations using M6 x

1.0 x 20mm hex bolts (2), M6 spring washers

(2) & M6 x Ø12.5mm flat washers (2).

114.

Re-fit the OE underbody guard using the OE

fasteners removed in step 16 ensuring center

guard sits between the underbody guard and

the vehicle

Summary of Contents for 070SB13N20A

Page 1: ...r vehicles fitted with 6 front parking sensors The fitment of TJM products does not nullify the OE manufacturer s operating guidelines and or warnings Ensure you are familiar with and adhere to the usage instructions specified by the manufacturer in the owner s manual or other official documentation Left hand and Right hand components are determined as seated in the vehicle Check for and remove an...

Page 2: ...duct T13 Outback Frontal Protection System Vehicle Ford Ranger PXII PXIII Non Tech pack Everest UA model only Part No 070SB13N20A For product warranty please refer to our website www tjm com au F 12114 Page 2 of 27 03 01 2019 ...

Page 3: ...Plug 4 K0765 N A Nylon Plug 4 K0665 N A Rated Recovery Point Label 1 HC0064 N A Recovery Point Use Guide 1 F 1768 N A Pinch Weld 750mm Long 1 93154 N A TJM LOGO Sticker 1 K3550 N A Rubber Grommet 1 92645 N A Christmas Tree Plug 1 K0666 N A Vent Hose 530mm 1 K3075 N A Cable Tie 300mm 8 K1148 N A Foam Tape 750mm 1 K1361 ITEM NO Description Qty Part Number BOLT KIT N A M6 x 1 0 x 20mm Hex Head Bolt 1...

Page 4: ...tach to bumper 2 Mark trim line 10mm below feature edge 3 Remove and retain the number plate discarding the fasteners 4 Remove and retain the plastic clips 5 that secure the top of the grille radiator shroud 5 Raise shroud at grille release and remove clips underneath 6 Inside lower grille area behind air dam locate and remove grille and bumper retaining screws Note Grille will need to be removed ...

Page 5: ...rille before releasing lower clips 8 Take care as the clips which connect the grille to the bumper are a molded part of the grille the clips can break easily if proper care is not taken 8 Remove the grille from vehicle set it aside 9 Remove and discard the newly exposed upper bumper clips indicated 4 10 From both sides of the vehicle remove and discard the plastic clips and screws that secure the ...

Page 6: ...any wiring harnesses secured to the bumper 15 Carefully remove the bumper leaving the templates in place for marking at step 19 16 Remove and retain the OE front underbody guard and associated fasteners 17 Remove center lower bumper support brackets at lower air dam position 18 Remove and discard the front intrusion beam using the following steps 18 1 If radar is fitted remove and retain mount bra...

Page 7: ...per along all trim lines marked and those shown on templates Deburr all new edges Caution should be used with handling grille not to damage finish 21 Apply paper tape to grille and mark a horizontal cut line 10mm down from the feature edge crease 22 Trim the grille removing lower section 23 On both sides of the grille centerline mark 85mm wide by 40mm high cutouts 350mm from centerline as shown Tr...

Page 8: ...lows 24 Cut out templates and attach to bumper 25 Remove retain the number plate discarding the fastener 26 Using the top if the number plate holes as reference mark a horizontal cut line along the bumper 10mm down frome the feature edge 26 1 Trim the bumper along the trim line marked 27 Trim the bumper from grille centerline mark 85mm wide by 35mm high cuts 350mm from centerline as shown Repeat b...

Page 9: ... the location shown 29 Remove the outer bumper support plastics from the front guards 30 Deburr and treat the new holes in the vehicle body with a rust preventative Repeat on RHS 31 Trim bumper support as shown de burr and clean edges then refit to guard Repeat on LHS 32 Loosely secure the bumper support plastics to the vehicle body through the previously drilled hole using an M6 x 1 0 x 30mm bolt...

Page 10: ...nt 33 2 Mark a vertical line on the side face 20mm from the flat front face 33 3 Join the two lines previously created with a horizontal line on the side face 34 Repeat step 0 for the RHS then trim the lower air guides along the marked lines 35 Deburr the edges and clean any swarf from the area 36 Mark the left hand upper air guide as shown on the lower foam edge face CAUTION REMOVE TEMPERATURE SE...

Page 11: ...e 38 3 On the horizontal lower face mark a line along the edge 95 mm from the front 38 4 Join the previously marked trim lines as shown 39 Repeat step 38 for the RHS then trim the upper air guides to shape as shown 40 Deburr the edges and clean any swarf from the area Fit the indicator park light wiring harness to the vehicle loom as per instructions Temporarily plug in supplied indicator park lig...

Page 12: ...O CUTTING THEN REPLACE 43 1 Mark the coutour line on with the same dimension to the RHS 43 2 Caution not to cut temperature sensor hole 44 Trim air guide rib for winch installation only 44 1 Align cut line to corner and mark the line as per opposite photo Only required to cut RHS side for clearance to winch control box 45 Cut the side of the air guide to allow clearance to winch frame bracket side...

Page 13: ...the RHS side 47 On both sides of the vehicle feed the wiring loom through the gap below the headlights 48 With the nuts towards the center of the vehicle insert the inner chassis nut plate into the large opening in the front of the chassis rail ensuring the thin leg is positioned towards the rear of the vehicle touching the bottom inside face of the chassis rail 49 Align the holes in the inner cha...

Page 14: ...late then loosely secure it in place using M12 x 1 25 x 40mm hex screws 3 M12 spring washers 3 and 1 2 x Ø1 1 4 flat washers 3 51 Repeat steps 48 to 50 for the opposite side of the vehicle 52 Trim a section of the air guide as shown to provide clearance to the winch frame washer plate 53 Position the chassis mount winch frame and winch frame washer plate on the vehicle chassis rail ends then loose...

Page 15: ...s from step 53 to the relevant torque settings listed on page 2 56 Using spacers 4mm and 2mm supplied align faces between chassis chassis mount and chassis support bracket assemble loosely 56 1 Using M12 x 1 25 x 90mm hex bolts 1 M12 nyloc nuts 1 1 2 x Ø1 1 4 flat washers 2 fasten loosely in place 56 2 Using M12 x 1 25 x 50mm hex bolts 2 M12 nyloc nuts 2 1 2 x Ø1 1 4 flat washers 4 fasten loosely ...

Page 16: ...58 Tighten all fasteners installed in steps 56 and 57 to the relevant torque settings listed on Page 2 59 Fit clamp Angle bracket to inboard face of winch frame and washer plate to front using M12 x 1 25 x 35mm bolts 3 1 2 x Ø1 1 4 Flat Washers 6 M12 nyloc nuts 3 IMPORTANT FIT M12 BOLT ASSEMBLY WITH BOLT HEAD ON FRONT FACE 60 Align plate with existing holes and tighten to specified torque Check ho...

Page 17: ...ure 5 mm out from aerial side edge and 100 mm up from bottom edge 62 3 Join the two marked lines and trim 63 Deburr all edges 64 Using a supplied M6 x Ø18mm flat washer 1 and Christmas tree plug secure the upper corner of the aerial to the vehicle body as shown 65 Move wiring clip from radiator support panel to the edge of the antenna where shown connect aerial 66 Insert the supplied grommet throu...

Page 18: ...arance relief cut on inner guard aligning to features shown Steps 68 to 71 only apply if a winch is to be fitted Otherwise please proceed to step 72 68 Refer to the winch fitting instructions to fit the winch to the chassis mount winch frame DO NOT INSTALL WINCH FASTENERS AT THIS TIME 69 When winch is fitted further grill trimming is required 69 1 On the RHS only increase 85mm cut made in step 23 ...

Page 19: ...herwise proceed to step 72 70 If radar was removed at step 18 1 install mount bracket from kit 076SKITB20A as per supplied instructions 71 Fit winch control extension kit 946TQEXT500 as per supplied instruction A number of positions exist for mounting the winch control extension bracket 72 Refit bumper to vehicle using OE fasteners retained 73 Tighten the fasteners installed in step 32 74 Refit gr...

Page 20: ...ing the backing plate refit clip each indicator park light body ensuring that an adequate seal is achieved Ensure that the park light is towards the outside of the vehicle 79 Repeat steps 75 to 78 for the opposite side of the vehicle 80 Refer to the fitting instructions provided in the fog light kit to install fog lights to the FPS IF NO FRONT PARKING SENSORS ARE FITTED TO THE VEHICLE PROCEED TO S...

Page 21: ...ventative 86 For the 2 outermost longer parking sensors install an isolating ring supplied in the fitting kit over the top of the factory installed clear rubber with the flanged end towards the painted surface of the parking sensor COMPLETE ALL REMAINING STEPS AS PER A 4 PARKING SENSOR SYSTEM 87 Remove the OE rubber isolating ring from the parking sensors and replace with the isolating rings suppl...

Page 22: ... affix the parking sensor housings to the rear side of the FPS IF PARKING SENSORS ARE FITTED ENSURE THEY ARE POSITIONED AND ORIENTED ACCORDING TO THE NOTES MADE IN STEP 81 AND CONNECT TO THE SENSOR LOOM STEP 92 APPLIES ONLY IF A WINCH IS FITTED 92 Install the fairlead supplied with the winch to the front of the FPS as shown PROCEED TO STEP 94 93 Position the fairlead opening cover as shown secure ...

Page 23: ...the indicated locations IMPORTANT SLIDING WASHER PLATE MUST BE ORIENTATED CORRECTLY AS SHOWN REPEAT ON LHS FOR VEHICLES FITTED WITH A RADAR IT MAY ASSIST TO REMOVE THE RADAR BRACKET FASTENERS AND SLIDE THE WINCH AND RADAR TO GAIN ACCESS THROUGH THE FRONT WINCH ACCESS PRESSING 95 Align the FPS to the vehicle so that the guard clearance is 20 to 25mm and wing is aligned with wheel arch 96 Tighten al...

Page 24: ...to align with holes in winch frame 100 De burr all new edges clean any swarf from the areas and apply rust preventative to exposed surfaces 101 Secure through the holes drilled in step 99 using M8 x 1 25 x 35mm hex screws 2 M8 x Ø24 flat washers 4 M8 x 1 25 nyloc nuts 2 102 Tension the fasteners to the specified torque settings listed on page 1 103 Loosely secure the wing guard bracket to the winc...

Page 25: ...low 107 Position the wing guard as shown and secure it in place using M6 x 1 0 x 20mm hex bolts 3 M6 spring washers 3 M6 x Ø18mm flat washers 3 108 Secure the wing guard at the indicated position using M8 x 1 25 x 35mm hex bolts 1 M8 spring washers 1 M8 x Ø24mm flat washers 1 109 Fix the wing guard bracket in place by tightening the fastener installed in step 103 to its appropriate torque setting ...

Page 26: ...e 26 of 27 03 01 2019 STEP 112 APPLIES ONLY IF A WINCH HAS BEEN INSTALLED 112 Install and torque the rear winch fasteners 113 Position the centre guard as shown secure it in place at the front locations using M6 x 1 0 x 20mm hex bolts 2 M6 spring washers 2 M6 x Ø12 5mm flat washers 2 114 Re fit the OE underbody guard using the OE fasteners removed in step 16 ensuring center guard sits between the ...

Page 27: ... NO WINCH IS PRESENT 116 Secure the centre guard through the two indicated holes using M10 x 20mm bolts 2 M10 x Ø20mm flat washers 2 and M10 flange nuts 2 placing the flange nuts on the top side of the winch frame 117 Using M6 x 1 0 x 20mm hex bolts 2 M6 spring washers 2 M6 x Ø12 5mm flat washers 2 secure the number plate in place to the front of the FPS 118 Clip the winch slot cover in place in t...

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