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Installation and User Manual

 

Product: 

TJM Pro Series Twin Air Compressor 

Vehicle: 

Generic 

Part No.  

013COMPVPROT 

 

For product warranty please refer to our website www.tjm.com.au 

File: F-31070 

Page 1 of  23 

23/02/2021 

 

 

 

 

Before commencing fitment read all instructions and ensure all listed components are supplied. 

 

It  is  a  condition  of  the  warranty  that  the  product  has  been  correctly  installed  by  suitably  qualified 
personnel  and  is  used  in  accordance  with  accompanying  instructions  where  provided.

 

For  product 

warranty please refer to our website www.tjm.com.au 

 

Estimated  Fitting  Time:  2hrs  (Horizontal  Configuration  or  Vertical  Configuration  in  open  area),  5hrs 
(Vertical Configuration in confined area) 

 

Treat any holes drilled into the vehicle body with rust preventative paint. 

 

Holes  drilled  for  cable  routing  should  have  a  suitable  sized  rubber wiring  grommet  installed.  This  will 
prevent damage to the cables. 

 

Always place the product on a soft workspace to prevent damage prior to installation. 

 

Do not mount compressor below the water-wading line of the vehicle. Refer to the vehicle manufacturer 
for this specification. 

 

Compressor surfaces, especially the head section becomes 

very hot

 

during operation. Mount away from 

flammable materials and avoid locations where it may be accidently touched while operating. 

 

Rated for 12 V DC systems only.

Summary of Contents for 013COMPVPROT

Page 1: ...Fitting Time 2hrs Horizontal Configuration or Vertical Configuration in open area 5hrs Vertical Configuration in confined area Treat any holes drilled into the vehicle body with rust preventative pain...

Page 2: ...ase refer to our website www tjm com au File F 31070 Page 2 of 23 23 02 2021 Table of Contents 1 Compressor Specifications 3 2 Compressor Assembly 6 3 Vehicle Mounting 9 4 Wiring the Compressor System...

Page 3: ...h Operation Off 120 PSI On 90 PSI Safety Relief Valve Opening Pressure 1070 kPa 155 PSI Hardware and Fittings Pro Locker Solenoid Pressure Switch ports 4 x BSPT ports 2 each side of air tank Tyre Infl...

Page 4: ...TJM Pro Series Twin Compressor Installation and User Manual For product warranty please refer to our website www tjm com au File F 31070 Page 4 of 23 23 02 2021 Exploded View...

Page 5: ...essure Switch Harness 6 1 013COMPVACTSWITCH Compressor Activation Switch Kit 7 1 F 30798R Vertical Brace Right Hand Side 8 1 F 30798L Vertical Brace Left Hand Side 9 2 K3099 M10 x 1 25 ZG Nut Hex Nylo...

Page 6: ...Kit or Bulkhead Fittings kits which can be purchased separately o Determine the desired mounting configuration for the compressor accessories and select the desired outlet ports there are 9 available...

Page 7: ...Loctite 567 or sealant tape to one end of the threaded fitting of the accessory o Recommended installation positions for the Pro Locker solenoids are as shown o Other fittings can be installed on any...

Page 8: ...the protective plug from the compressor inlet port o Screw the filter housing into the port NOTE Hand tighten only o To replace the filter elements pull the outer cover from the air filter assembly o...

Page 9: ...e mounted only on rigid panels with a thickness of no less than 1 5mm o The Bracket Backing Strips F 30772 may be used for additional rigidity and shall be used if mounting to a panel less than 2 0mm...

Page 10: ...o Alternativley if the drawer system has not yet been installed it may be easier to mount the compressor before installing the drawer system o Place the provided base bracket template F 31390 on the s...

Page 11: ...the drilling process o All drilled holes shall be treated with a rust proof treatment o If mounting horizontally place the compressor in position over the drilled holes Use the supplied M8 Socket Butt...

Page 12: ...washers M8 Nyloc nuts 5mm Spacer Washers if required to fasten the compressor onto the mounting panel and Vertical Braces o It is recommended that only one fastener at a time be fitted for ease of in...

Page 13: ...nd User Manual For product warranty please refer to our website www tjm com au File F 31070 Page 13 of 23 23 02 2021 4 Wiring the Compressor System Electrical Diagram Figure 1 TJM Pro Series Twin Vehi...

Page 14: ...essor Installation and User Manual For product warranty please refer to our website www tjm com au File F 31070 Page 14 of 23 23 02 2021 Recommended Power Supply Harness Diagram Figure 2 Suggested Pow...

Page 15: ...ables respectively along with Power Supply harness loom o Locate an accessory outlet or power outlet that supplies 12V DC and is powered when the vehicle ignition key in the ACC or ON position o TJM r...

Page 16: ...tors in the desired location direction prior to mounting the compressor o The male 5 Pin connector is supplied unassembled o It is recommended that suitably qualified personell assemble the 5 Pin Conn...

Page 17: ...m should be left behind the mounting face to fit the switch and wiring Note The Pro Locker actuator switches are supplied with the Pro Locker o Create 21 mm x 41 mm rectangular cut out for each switch...

Page 18: ...in this time frame there is a leak in the system Complete the following to determine and control the source of the leak 5 While the compressor is pressurised spray soapy water on all the air fittings...

Page 19: ...TJM Pro Series Twin Compressor Installation and User Manual For product warranty please refer to our website www tjm com au File F 31070 Page 19 of 23 23 02 2021 Post installation notes...

Page 20: ...mpressor will pressurize to 120 PSI and then automatically switch off o Connect the tyre chuck to the tyre valve to inflate The compressor with automatically restart to supply air once the tyre is con...

Page 21: ...nd the specified duty cycle o TJM recommends using the compressor while the vehicle engine is running operating the compressor with the vehicle engine off can rapidly drain the battery o Discharged ai...

Page 22: ...guide for field troubleshooting only If the compressor does not operate after taking these steps refer to a TJM distributor Problem Possible Cause Resolution Compressor does not run Thermal cut off s...

Page 23: ...the compressor and Top Cover 2 x front and 4 x rear o Remove the top cover from the pair of compressors using the hex key to assist in lifting off the cover o The components can now be accessed o The...

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