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© Titan Tool Inc.  All rights reserved.

This symbol indicates a hazardous situation,
which, if not not avoided could result in death or
serious injury.

To reduce the risks of fire or explosion, electrical
shock and the injury to persons, read and under-
stand all instructions included in this manual.  Be
familiar with the controls and proper usage of the
equipment.

HAZARD: INJECTION INJURY

A high pressure paint stream  produced by this
equipment can pierce the skin and underlying
tissues, leading to serious injury and possible
amputation.  See a physician immediately.

DO NOT TREAT AN INJECTION INJURY AS A SIMPLE
CUT!  Injection can lead to amputation.  See a physician
immediately.

The maximum operating range of the sprayer is 3300 PSI / 22.8
MPa fluid pressure.

PREVENTION:

• NEVER aim the gun at any part of the body. 
• Do not aim the gun at, or spray any person or animal.
• NEVER allow any part of the body to touch the fluid stream.

DO NOT allow body to touch a leak in the fluid hose.

• NEVER put your hand in front of the gun.  Gloves will not

provide protection against an injection injury.

• ALWAYS lock the gun trigger, shut the pump off, and

release all pressure before servicing, cleaning the tip or
guard, changing tip, or leaving unattended. Pressure will
not be released by turning off the motor. The
PRIME/SPRAY valve or pressure bleed valve must be
turned to their appropriate positions to relieve system
pressure.  Refer to the PRESSURE RELIEF
PROCEDURE described in this manual.

• ALWAYS keep the tip guard in place while spraying. The

tip guard provides some protection but is mainly a
warning device.

• ALWAYS remove the spray tip before flushing or cleaning

the system.

• Paint hose can develop leaks from wear, kinking and

abuse.  A leak can inject material into the skin.  Inspect
the hose before each use.  Do not use hose to lift or pull
equipment.

• NEVER use a spray gun without a working trigger lock

and trigger guard in place.

• All accessories must be rated at or above 3300 PSI / 22.8

MPa.  This includes spray tips, guns, extensions, and hose.

• Do not leave the unit energized or under pressure while

unattended. When the unit is not in use, turn off the unit
and relieve the pressure in accordance with the
PRESSURE RELIEF PROCEDURE described in this
manual.

• Verify that all connections are secure before operating the

unit.  Unsecured parts may eject at great force or leak a
high pressure fluid stream causing severe injury.

• Always engage the trigger lock when not spraying.  Verify

the trigger lock is functioning properly.

NOTE TO PHYSICIAN:
Injection into the skin is a traumatic injury.  It is
important to treat the injury as soon as possible. DO
NOT delay treatment to research toxicity.  Toxicity is a
concern with some coatings injected directly into the
blood stream. Consultation with a plastic surgeon or
reconstructive hand surgeon may be advisable.

HAZARD: HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials can
be harmful if inhaled or come in contact with the body.
Vapors can cause severe nausea, fainting, or
poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be

inhaled.  Read all instructions supplied with the
mask to be sure it will provide the necessary
protection. 

• Wear protective eyewear.
• Wear protective clothing as required by coating

manufacturer.

HAZARD: EXPLOSION OR FIRE 

Solvent and paint fumes can explode or ignite.
Property damage and/or severe injury can occur.

PREVENTION:

• Provide extensive exhaust and fresh air introduction to

keep the air within the spray area free from accumulation
of flammable vapors.  Solvent and paint fumes can
explode or ignite.

• Do not spray in a confined area.
• Avoid all ignition sources such as static electric

sparks, open flames, pilot lights, electrical
appliances, and hot objects.  Connecting or disconnecting
power cords or working light switches can make sparks.
Paint or solvent flowing through the equipment is able to
result in static electricity.

• Do not smoke in spray area.
• Fire extinguisher must be present and in good working

order.

• Place pump at least 25 feet (7.62 meters) from the spray

object in a well ventilated area (add more hose if
necessary).  Flammable vapors are often heavier than air.
Floor area must be extremely well ventilated.  The pump
contains arcing parts that emit sparks and can ignite
vapors.

• The equipment and objects in and around the spray area

must be properly grounded to prevent static sparks.

• Keep area clean and free of paint or solvent containers,

rags and other flammable materials.

• Use only conductive or grounded high pressure fluid hose.

Gun must be grounded through hose connections.

• For electric units — power cord must be connected to a

grounded circuit.

• Always flush unit into a separate metal container, at low

pump pressure, with spray tip removed.  Hold gun firmly
against side of container to ground container and prevent
static sparks.

• Follow the material and solvent manufacturer's warnings

and instructions.  Know the contents of the paints and
solvents being sprayed.  Read all Material Safety Data
Sheets (MSDS) and container labels provided with the
paints and solvents.  Follow the paint and solvent
manufacturer’s safety instructions.

• Use extreme caution when using materials with a

flashpoint below 70ºF (21ºC).  Flashpoint is the
temperature that a fluid can produce enough vapors to
ignite.

• Plastic can cause static sparks.  Never hang plastic to

enclose a spray area.  Do not use plastic drop cloths
when spraying flammable materials.

• Use lowest possible pressure to flush equipment.
• Do not spray onto pump assembly.

Important Safety Information

Read all safety information before 

operating the equipment.  Save these instructions.

Summary of Contents for High Rider Basic

Page 1: ...r s Manual For professional use only NOTE This manual contains important warnings and instructions Please read and retain for reference X Lock Theft Deterrent System Security Code Serial _ _ _ _ _ _ _ _ _ _ Model Numbers Skid Basic 765 3030 Skid Loaded 765 3035 High Rider Basic 765 3040 High Rider Loaded 765 3045 Low Rider Basic 765 3065 Low Rider Loaded 765 3070 ...

Page 2: ...s injected directly into the blood stream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable HAZARD HAZARDOUS VAPORS Paints solvents insecticides and other materials can be harmful if inhaled or come in contact with the body Vapors can cause severe nausea fainting or poisoning PREVENTION Use a respirator or mask if vapors can be inhaled Read all instructions suppli...

Page 3: ...quipment Do not use the hose as a strength member to pull or lift the equipment Do not lift by cart handle when loading or unloading Grounding Instructions This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an app...

Page 4: ...e tighten securely Make sure all airless hoses and spray guns are electrically grounded and rated at or above the maximum operating pressure range of the airless sprayer 4 Make sure the pressure control knob is in its OFF position in the black zone 5 Make sure the ON OFF switch is in its OFF position 6 Fill the oil cup with one tablespoon of piston seal lubricant Piston Lube IMPORTANT Never operat...

Page 5: ...sassembly and cleaning of the sprayer s fluid section Painting 1 Place the siphon tube into a container of paint 2 Place the return hose into a metal waste container 3 Set the pressure to minimum by turning the pressure control knob to the Min setting in the yellow zone 4 Move the PRIME SPRAY valve down to the PRIME position 5 Turn on the sprayer by moving the ON OFF switch to the ON position 6 Al...

Page 6: ...essure and the PRIME SPRAY valve is in the SPRAY position either the spray tip is worn or the sprayer is in need of service repair 6 Titan Tool Inc All rights reserved Function Keys The function keys are numbered 1 4 Each key is labeled with an additional function as well 1 Menu Key Pressing the 1 key scrolls through the available menu screens or performs a function described on the active menu sc...

Page 7: ...at startup Also when setting a security code for the first time the Enter Old Code Number screen will not appear SECURITY CODE SELECT 4 MENU 1 SET PSI 3000 ACTUAL PSI 2950 PRESSURE SELECT 4 MENU 1 SERVICE XXXHR RUN HOURS XX SERVICE TIME SELECT 4 MENU 1 ON TIME XXXXX XX RUN TIME XXXX XX JOB TIMERS SELECT 4 MENU 1 ON TIME XXXXX XX RUN TIME XXXX XX TIMERS SELECT 4 MENU 1 SER XXXXXXXXXX PRESS 1 FOR ME...

Page 8: ...tial to an even finish Lap each stroke If you are spraying horizontally aim at the bottom edge of the preceding stroke so as to lap the previous pattern by 50 For corners and edges split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections receive approximately even amounts of paint When spraying with a shield hold it firmly against the surface...

Page 9: ...t of the gun is clean 14 Follow the Pressure Relief Procedure found in the Operation section of this manual 15 Unplug the unit and store in a clean dry area IMPORTANT Do not store the unit under pressure NOTE For long term or cold weather storage pump mineral sprits through the entire system For short term storage when using latex paint pump water mixed with Titan Liquid Shield through the entire ...

Page 10: ...t of the motor crankshaft that extends through the slider assembly 10 Titan Tool Inc All rights reserved Replacing the Gears 1 Perform the Pressure Relief Procedure and unplug the sprayer 2 Loosen and remove the four motor cover screws Remove the motor cover 3 At the electronic pressure control EPC on the back off the motor disconnect the wire coming from the potentiometer and the wire coming from...

Page 11: ...manual 9 Using a wrench remove the transducer assembly from the pump block 10 Thread the new transducer assembly into the pump block Tighten securely with a wrench 11 Plug the new transducer wire into the transducer jumper refer to the electrical schematic in the Parts List section of this manual 12 Reassemble the pump by reversing steps 1 7 T Slot Pump Housing Pump Block Pump Block Mounting Screw...

Page 12: ...od attached to the pump This will prevent the piston rod from rotating during disassembly of the outlet valve Outlet Valve Retainer Outlet Valve Seat Outlet Valve Ball Outlet Cage Crush Washer Piston Rod Foot Valve Housing Foot Valve Seat Foot Valve Ball Bushing Teflon O Ring Inlet Cage Foot Valve Seal Pump Block 12 Titan Tool Inc All rights reserved Repacking the Fluid Section 1 Remove the foot v...

Page 13: ...lean or replace the seal 5 Slide the new or cleaned filter over the filter support spring with the adapter in place Push the filter into the center of the pump block 6 Slide the filter housing over the filter and thread it into the pump block until secure Pump Block Filter Spring Filter Housing Seal Filter Support Spring Filter Adapter NOTE The filter housing should be hand tightened but make sure...

Page 14: ... service center 1 Repack the pump following the Servicing the Fluid Section procedure in the Maintenance section of this manual 2 Replace the piston rod following the Servicing the Fluid Section procedure in the Maintenance section of this manual 1 Replace hose with a minimum of 50 of 1 4 grounded textile braid airless paint spray hose 2 Replace the spray tip following the instructions that came w...

Page 15: ... screen appears when the transducer has become disconnected or is defective Take the sprayer to a Titan authorized service center for repair Check Motor Screen E3 The Check Motor screen appears when the motor or motor sensor is defective Take the sprayer to a Titan authorized service center for repair Low Voltage Screen E4 The Low Voltage screen appears when the sprayer shuts down because of low i...

Page 16: ...n chirurgie reconstructive de la main DANGER ÉMANATIONS DANGEREUSES Certains produits peintures solvants insecticides ou autres peuvent être nocifs s ils sont inhalés ou entrent en contact avec l organisme Les émanations de ces produits peuvent provoquer de graves nausées évanouissements ou empoisonnements MESURES PRÉVENTIVES Se servir d un masque ou d un respirateur s il y a risque d inhalation l...

Page 17: ...tements aptes à protéger la peau et les cheveux du produit utilisé Ne pas utiliser le pistolet ou ne pas pulvériser de produits en présence d enfants à proximité Éloigner les enfants de l équipement en tout temps Ne pas s étirer ni ne travailler sur un support instable Toujours garder les deux pieds au sol pour rester en équilibre Se servir de la pression la plus basse possible pour vidanger l app...

Page 18: ...os revestimientos inyectados directamente en la corriente sanguínea Puede ser aconsejable consultar con un cirujano plástico o un cirujano especialista en reconstrucción de las manos PELIGRO VAPORES PELIGROSOS Las pinturas solventes insecticidas y demás materiales pueden ser nocivos si se inhalan o toman contacto con el cuerpo Los vapores pueden causar náuseas graves desmayos o envenamiento PREVEN...

Page 19: ...del equipo en todo momento No se asome ni se pare sobre soportes inestables Mantenga siempre la posición firme y el equilibrio efectivos Use la presión más baja posible para enjuagar el equipo Manténgase alerta y mire lo que hace No utilice la unidad cuando se encuentre cansado o bajo la influencia de las drogas o el alcohol Para las aparatos eléctricas Desenchufe siempre el cable antes de trabaja...

Page 20: ...20 Titan Tool Inc All rights reserved Parts List Main Assembly 1 3 6 5 7 8 9 10 4 11 12 13 2 18 19 20 22 21 23 24 25 26 27 16 17 15 14 High Rider Model ...

Page 21: ...rider 1 704 554 Fluid section assembly high rider 20 704 117 Socket screw 2 21 704 304 Pail hook high rider 1 22 763 552 Lock washer high rider 2 23 710 033 Hex screw high rider 2 24 702 239 Return hose high rider 1 25 755 225 Siphon tube high rider 1 26 730 334 Hose clip high rider 1 27 710 046 Inlet screen high rider 1 28 800 929 Fuse 15A not shown 1 704 555 Xact Digital Control System Kit inclu...

Page 22: ... Install using o ring replacement tool P N 700 890 Fluid Section Assembly Skid Low Rider P N 704 537 High Rider 704 554 1 2 3 4 5 6 10 9 12 13 15 14 16 17 18 19 20 11 8 7 24 26 25 23 22 21 Install upper packing with raised lip and O ring facing down O Ring Raised Lip Install lower packing with the beveled edge facing up Beveled Edge 27 28 29 30 31 32 33 34 ...

Page 23: ...oove pin 1 30 700 252 Cam base 1 31 700 721 Valve stem o ring Viton 1 700 897 Valve stem o ring Teflon optional 32 221 012 O ring Viton 1 33 222 012 O ring Teflon 1 34 700 537 Gasket 1 35 762 202 Packing tool not shown 1 704 560 Piston assembly includes items 8 13 704 586 Repacking kit includes items 2 3 7 9 10 11 15 17 and 19 Also included are packing grease P N 700 203 and piston guide tool P N ...

Page 24: ...tion Quantity 1 704 544 Handle assembly includes items 2 5 8 and 9 1 2 590 504 Handle sleeve 2 3 590 507 Snap button 2 4 590 506 Handle washer 2 5 590 508 Roll pin 2 6 710 199 Plug 2 7 335 018 Plug 2 8 856 002 Lock washer 4 9 856 921 Screw 4 10 704 539 Cart weldment includes items 6 and 7 1 11 704 354 Spacer 4 12 704 353 Wheel 2 13 704 355 Cap 2 Labels Part Description 313 1638 Front cover label 3...

Page 25: ...oll pin 2 3 704 354 Spacer 4 4 704 356 Wheel 2 5 704 355 Cap 2 6 335 018 Plug 2 7 763 549 Lock nut 2 8 704 641 Screw 3 4 2 9 773 918 Screw 2 10 704 307 Mounting bracket 2 Item Part Description Quantity 11 856 921 Screw 4 12 856 002 Washer 4 13 700 1043 Drip cup 1 14 700 674 Plug 2 15 590 506 Handle washer 2 16 590 508 Roll pin 2 17 590 507 Snap button 2 18 590 504 Sleeve 2 19 704 309 Handle 1 ...

Page 26: ...0 mesh filter 015 019 Oil and latex 60 mesh filter 021 026 Heavy bodied latex and blockfillers 30 mesh filter NOTE Do not exceed the sprayer s recommended tip size Synergy Fine Finish Tips Perfect for all fine finish work Ideal for lacquers stain enamels urethane and clear top coats Increases standard tip life up to 80 Delivers up to a 27 finer atomization at lower pressures Increases transfer eff...

Page 27: ... Titan Tool Inc All rights reserved 27 Notes ...

Page 28: ... TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE LIABILITY FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW TITAN MAKES NO WARRANTY AND DISCLAI...

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