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Epic 660HPX

General Repair & Service Notes:

WARNING:

Before proceeding, follow the Pressure

Relief Procedure outlined on Page 5.  Additionally,
follow all other warnings to reduce the risk of an
injection injury, injury from moving parts or electric
shock.  Always unplug the sprayer before servicing!

The following tools are needed when repairing this
sprayer:

Phillips Screwdriver

3/8"Allen Wrench

Needle Nose Pliers

5/16" Allen Wrench

Adjustable Wrench

1/4" Allen Wrench

Rubber Mallet

3/16" Allen Wrench

Flat-blade Screwdriver     1/8" Allen Wrench
1/2" Open End Wrench

1. Before repairing any part of the sprayer, read the
instructions carefully, including all warnings.
2. When disconnecting wires, use needle nose pliers to
separate mating connectors.

CAUTION: 

Never pull on a wire to disconnect it.

Pulling on a wire could loosen the connector from the
wire.

3. Test your repair before regular operation of the sprayer
to be sure that the problem is corrected.  If the sprayer
does not operate properly, review the repair procedure to
determine if everything was done correctly.  Refer to the
Troubleshooting Charts to help identify other possible
problems.
4. Make certain that the service area is well ventilated in
case solvents are used during cleaning.  Always wear
protective eyewear while servicing.  Additional protective
equipment may be required depending on the type of
cleaning solvent.  Always contact the supplier of solvents
for recommendations.
5. If you have any further questions concerning your

TITAN 

Airless Sprayer, call 

TITAN:

Customer Service Department Tel.

1-800-526-5362

Fax 

1-800-528-4826

Outside the U.S. Call

1-201-405-7520

Fax 

1-201-405-7449 

Canada Tel 

1-800-565-8665  

Fax

1-905-856-8496

120V Pump Only - 702-405

120V Complete -

702-410

230V Pump Only -

702-102-CE

230V Complete -

702-104-CE

3

Syphon Tube

Pressure Control

Return Hose

Add P.S.L. here

(Piston Seal Lubricant)

Fluid Section

Outlet Fitting

Bypass Valve

Paint Filter

Motor

Electrical Box

Figure 1

NOTE: A Repacking Kit (730-401) is available.  All parts included

in the kits are listed in the parts list chart on page 24.  For best

results use all parts supplied in the Repacking Kit.

Summary of Contents for Epic 447HPX

Page 1: ...EADING THIS MANUAL Epic 660HPX Epic 660HPX 120V Pump Only 702 405 120V Complete 702 410 230V Pump Only 702 102 CE 230V Complete 702 104 CE This manual contains important warnings and instructions Plea...

Page 2: ...spray systems against rust corrosion and premature wear Case of 12 1 quart bottles 700 888 1 quart 700 889 Table of Contents Accessories 2 General Repairs Service 3 Maintenance Service Record 4 Warni...

Page 3: ...t operate properly review the repair procedure to determine if everything was done correctly Refer to the Troubleshooting Charts to help identify other possible problems 4 Make certain that the servic...

Page 4: ...e needed to validate your warranty Electric Pump Maintenance Schedule Service Record Service Performed Date Service Center Cost of Repair Months in Service Service Performed Date Service Center Cost o...

Page 5: ...escape wire for the electric current This product is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed...

Page 6: ...nchufe de puesta a tierra podr a crear el riesgo de choque el ctrico Si es necesario reparar o re emplazar el cord n o el enchufe no conecte el alambre de puesta a tierra a ninguna de las dos terminal...

Page 7: ...cipient en m tal lors du rin age du syst me apr s en avoir t la buse Ne vaporisez JAMAIS de substances inflammables proximit de flammes nues lampes t moin ni d aucune source d allumage Rangez l int r...

Page 8: ...an Tool Inc spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon solvents DO NOT USE HALOGENATED HYDROCARBONS IN TITAN EQUIPMENT EXPLANATION OF TH...

Page 9: ...me dangereux Des tincelles peuvent galement se produire lors de branchement ou d branchement d un cordon d alimentation lectrique ou lors de la mise en marche d un moteur au gaz De telles tincelles so...

Page 10: ...enados SOLVANTS HALOG N S D FINITION Tout solvant hydrocarbure contenant l un des l ments suivants EXEMPLES liste incomplete Pour d terminer si vos solvants ou rev tements contiennent des solvants a h...

Page 11: ...is used by the factory for testing and protection It is necessary to flush out with mineral spirits before you begin to spray A Pour 1 2 gallon mineral spirits into a metal container and insert syphon...

Page 12: ...from ground to roof Do not attempt to spray if wind is excessive For corners and edges split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections...

Page 13: ...sprayer run itself dry Step 12 Check filter on pump and gun Clean or replace Step 13 Remove spray tip from solvent clean with a soft bristle brush and store in a dry place PROBABLE CAUSE 1 Inadequate...

Page 14: ...Pump will not maintain pressure Not enough pressure Excessive surge at spray gun Paint leaks into oil cup PROBABLE CAUSE 1 Unit unplugged or circuit fuse blown 2 Pressure setting too low 3 Brushes on...

Page 15: ...48 with a wrench 4 Remove the On Off Switch 49 5 Install a new Switch and reattach plate and rubber boot Tighten securely 6 Reconnect the four wires to the new On Off Switch 7 Reinstall Switch Cover...

Page 16: ...mber 1 120 700 802 Cap Nut 2 121 700 801 1 4 Carriage Bolt 2 122 702 127 Main Frame Right 1 123 710 045 Pin Axle 2 124 710 058 Washer Axle 2 125 702 048 Wheel 2 126 702 087 Spacer 2 127 700 652 Bolt 4...

Page 17: ...X Syphon Down Tube for use with the High Rider Frame Only Replacement Labels PART NO DESCRIPTION QTY 700 418 Front Plate 1 Front Cover Label 313 175 Warning Attention Label in French 1 313 1205 Wrapar...

Page 18: ...follow all other warnings to reduce the risk of an injection injury injury from moving parts or electric shock Always unplug the sprayer before servicing 1 Remove Rear Cover 131 by taking out screws...

Page 19: ...s to reduce the risk of an injection injury injury from moving parts or electric shock Always unplug the sprayer before servicing 1 Follow steps 1 through 6 in Armature Replacement 2 Remove Switch cov...

Page 20: ...er Boot 1 48 700 775 On Off Plate 1 49 700 646 Toggle Switch 1 50 765 072 Wire Switch to Starter 1 51 700 895 Fuse 15 Amp 1 52 700 714 Nut 2 53 700 785 Lock Washer 3 54 700 657 Motor Starter 1 55 761...

Page 21: ...f Procedure outlined on Page 5 Additionally follow all other warnings to reduce the risk of an injection injury injury from moving parts or electric shock Always unplug the sprayer before servicing 1...

Page 22: ...Ring 1 218 700 246 Bypass Housing 1 includes 216 217 219 700 721 005 O Ring 1 220 700 250 Bypass Valve Stem 1 222 700 244 Spring 1 224 700 248 Bypass Valve 1 Retainer 225 700 252 Bypass Cam Base 1 226...

Page 23: ...and Bypass Cam 225 3 Using a wrench loosen Bypass Housing 218 and unscrew 4 Unscrew Bypass Retainer 224 and remove Bypass Valve Stem 220 5 Inspect ball on end of Stem 220 and O Ring 219 Clean or repl...

Page 24: ...included 391 700 804 Gasket 1 392 490 109 Fitting 1 350 730 501 Fluid Section Complete 301 305 307 323 1 700 024 Optional Urethane O Ring 1 Syphon Assembly ITEM NO PART NO DESCRIPTION QTY 340 700 206...

Page 25: ...2 to piston 308 and secure tightly with a wrench PACKING REPLACEMENT 13 Remove Outlet Mounting Bolt 263 from rear of pump As shown in Figure 8 page 22 14 Remove screws 306 with a 3 8 allen wrench and...

Page 26: ...n Site Gallons Sprayed Tips Used Date Completed Quantity Sizes Job Name Foreman s Name Type of Coating Date Begun Site Gallons Sprayed Tips Used Date Completed Quantity Sizes Job Name Foreman s Name T...

Page 27: ...igh rider frame 702 105 CE 660HPX Pump Complete With high rider frame 702 174 CE 660HPX Pump Only With low rider frame old syphon 100V EXPORT PUMPS 702 212 660HPX Pump Only With low rider frame 702 21...

Page 28: ...UDED TO THE EXTENT PERMITTED BY LAW TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES EQUIPMENT MATERIALS...

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