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Maintenance

Before proceeding, follow the Pressure Relief Procedure
outlined previously in this manual.  Additionally, follow all
other warnings to reduce the risk of an injection injury,
injury from moving parts or electric shock.  Always
unplug the sprayer before servicing!

General Repair and Service Notes

The following tools are needed when repairing this sprayer:

Phillips Screwdriver

3/8" Hex Wrench

Needle Nose Pliers

5/16" Hex Wrench

Adjustable Wrench

1/4" Hex Wrench

Rubber Mallet

3/16" Hex Wrench

Flat-blade Screwdriver

5/32” Hex Wrench

1. Before repairing any part of the sprayer, read the

instructions carefully, including all warnings.

Never pull on a wire to disconnect it. Pulling on a wire
could loosen the connector from the wire.

2. Test your repair before regular operation of the sprayer to

be sure that the problem is corrected.  If the sprayer does
not operate properly, review the repair procedure to
determine if everything was done correctly.  Refer to the
Troubleshooting Charts to help identify other possible
problems.

3. Make certain that the service area is well ventilated in

case solvents are used during cleaning.  Always wear
protective eyewear while servicing.  Additional protective
equipment may be required depending on the type of
cleaning solvent.  Always contact the supplier of solvents
for recommendations.

4. If you have any further questions concerning your TITAN

Airless Sprayer, call TITAN:

Customer Service (U.S.) .......................

1-800-526-5362

Fax ................................................

1-800-528-4826

Customer Service (Canada) ..................

1-800-565-8665

Fax ................................................

1-905-856-8496

Customer Service (International)...........

1-201-337-1240

Fax ................................................

1-201-405-7449

Replacing the Motor Assembly
(with Electronic Control)

Electrostatic discharge (ESD) potential could cause
damage to electronic control.  Use Titan ESD wrist strap
P/N 700-1037 or equivalent when working on electronic
control with electronic cover removed.

1. Perform the Pressure Relief Procedure, and unplug the unit.
2. Turn the pressure control knob to the CLEAN position in

the red zone to discharge any stored electricity.

3. Loosen and remove the four motor shroud screws.

Remove the motor shroud.

4. Release the tie wrap on the top of the baffle assembly

and slip the baffle assembly down off of the motor.

5. Loosen and remove the three electronic cover screws.

Lift the electronic cover off of the electronic control
assembly on the motor.

WARNING

CAUTION

WARNING

8

© Titan Tool Inc.  All rights reserved.

6. At the electronic control assembly:

a. Disconnect the white wire coming from the power cord

and the white wire coming from the relay.

b. Disconnect the three wires coming from the

potentiometer.

c. Disconnect the seven wires coming from the indicator

lights assembly.

7. Loosen and remove the three motor mounting screws.
8. Pull the motor out of the gearbox housing.
9. With the motor removed, inspect the gears in the gearbox

housing for damage or excessive wear.  Replace the
gears, if necessary.

10. Install the new motor into the gearbox housing.  Make

sure the housing gasket is positioned properly.

11. Secure the motor with the three motor mounting screws.

12. Reconnect the wires to the electronic control assembly

(refer to the electrical schematic in the Parts List section
of this manual).

13. Position the electronic cover over the electronic control

assembly.  Secure the electronic cover with the three
electronic cover screws.

14. Slip the baffle assembly up and around the motor.  Secure

the baffle assembly with the tie wrap.

15. Slide the motor shroud over the motor.  Make sure the

shroud gasket is positioned properly.

16. Secure the motor shroud with the four motor shroud

screws.

Replacing the Gears

1. Perform the Pressure Relief Procedure, and unplug the unit.
2. Turn the pressure control knob to the CLEAN position in

the red zone to discharge any stored electricity.

3. Loosen and remove the four motor shroud screws.

Remove the motor shroud.

4. Release the tie wrap on the top of the baffle assembly and

slip the baffle assembly down off of the motor.

5. Loosen and remove the three electronic cover screws.

Lift the electronic cover off of the electronic control
assembly on the motor.

6. At the electronic control assembly:

a. Disconnect the white wire coming from the power cord

and the white wire coming from the relay.

b. Disconnect the three wires coming from the

potentiometer.

c. Disconnect the seven wires coming from the indicator

lights assembly.

Electronic Cover

Motor Shroud

Motor Shroud Screws

Motor

Baffle Assembly

Housing Gasket

Shroud Gasket

Electronic Control

Assembly

Motor Mounting 

Screw

Electronic Cover 

Screw

Gearbox 

Housing

NOTE: Use only Titan electronic cover screws to secure

the electronic cover (see Drive Assembly parts
list).  Use of any other screws may damage the
electronic control assembly.

Summary of Contents for 800-130-ce

Page 1: ...ual For professional use only NOTE This manual contains important warnings and instructions Please read and retain for reference International Model NOTE This manual contains important warnings and in...

Page 2: ...ular cleaning and maintenance of the unit must be strictly observed Before any work is done on the unit or for every break in work the following rules must be observed 1 Release the pressure from the...

Page 3: ...e A leak is capable of injecting material into the skin Inspect the paint hose before each use DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT Injection can lead to amputation See a physician immedia...

Page 4: ...new it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage This fluid must be thoroughly cleaned out of the system with mineral spirits before you begin sp...

Page 5: ...a static electric discharge which may cause a fire 11 Trigger the gun into the metal waste container until all air and solvent is flushed from the spray hose and paint is flowing freely from the gun W...

Page 6: ...to remove any pressure that may still be in the hose 6 Lock the gun by turning the gun trigger lock to the locked position 7 Move the PRIME SPRAY valve down to the PRIME position Spraying POSSIBLE IN...

Page 7: ...Pressure Relief Procedure found in the Operation section of this manual 2 Remove the gun tip and tip guard and clean with a brush using the appropriate solvent WARNING CAUTION WARNING Good spray patt...

Page 8: ...s Lift the electronic cover off of the electronic control assembly on the motor WARNING CAUTION WARNING 8 Titan Tool Inc All rights reserved 6 At the electronic control assembly a Disconnect the white...

Page 9: ...e transducer wire out through the mounting plate 7 Slide the grommet off of the old transducer and onto the new transducer 8 Thread the new transducer wire through the mounting plate and up to the ele...

Page 10: ...alve Ball Outlet Valve Cage Outlet Valve Seal Piston Rod Upper Housing Lower Housing Foot Valve Housing Black O Ring O ring White Back Up Ring Foot Valve Seat Foot Valve Ball Foot Valve Cage Lower Hou...

Page 11: ...ing and secure in position using the four front cover screws NOTE For low rider units make sure the hose does not touch the cart frame If it does reposition the nipple by turning the upper housing unt...

Page 12: ...wing the Servicing the Fluid Section procedure in the Maintenance section of this manual 10 Take unit to a Titan authorized service center 1 Repack the pump following the Servicing the Fluid Section p...

Page 13: ...a minimum of 5m 50 x 10mm 1 4 grounded textile braid airless paint spray hose 2 Replace the spray tip following the instructions that came with the spray gun 3 Rotate the pressure control knob counter...

Page 14: ...auds surfaces chaudes etc 5 Attention Risque de blessure par injection Ne jamais pointer le pistolet vers vous m mes ou une personne quelconque Ne jamais mettre les doigts ou la main dans le jet de pu...

Page 15: ...onsulter imm diatement un m decin DANGER EXPLOSION OU INCENDIE Les vapeurs de solvant ou de peinture sont explosives et inflammables et peuvent causer des dommages mat riels et ou corporels s rieux ME...

Page 16: ...de prevenci n de explosiones 4 Nunca operar cerca de fuentes de combusti n v gr llamas abiertas cigarrillos cigarros y pipas chispas alambres al rojo vivo superficies calientes etc 5 Atenci n Riesgo d...

Page 17: ...CION COMO UN SIMPLE CORTE La inyecci n puede conducir a la amputaci n Consultar a un m dico inmediatamente Espa ol PELIGRO EXPLOSION O INCENDIO Los gases de solventes y pintura pueden explotar o prend...

Page 18: ...800 300 Fluid section assembly 1 9 451 241 Siphon tube 1 10 730 334 Hose clamp 1 11 710 046 Inlet screen 1 12 800 268 Fitting 1 Item Part Description Quantity 13 800 904 Return hose 1 14 800 900 Filt...

Page 19: ...scription Quantity 23 800 076 Screw 1 24 800 274 Potentiometer mounting plate 1 25 700 176 Nut 1 26 700 175 Cap 1 27 700 159 Pressure control knob 1 28 800 277 Potentiometer 1 29 800 203 Screw 1 30 70...

Page 20: ...packing with the side that has the o ring closest to the top of the packing facing up Install upper packing with raised lip facing down Raised Lip 22 Closer Top NOTE When repacking the fluid section...

Page 21: ...acking kit includes items 2 3 5 8 11 13 14 18 20 and tool High Rider Cart P N 800 600 Item Part Description Quantity 1 800 280 Handle includes items 2 5 11 and 12 1 2 590 508 Roll pin 2 3 590 507 Snap...

Page 22: ...spacer 4 14 800 593 Wheel 2 15 704 355 Cap 2 16 800 112 Cart weldment includes items 8 and 10 1 Siphon Set low rider 1 2 3 4 5 6 Item Part Description Quantity 1 800 903 Return hose 1 2 710 203 Sipho...

Page 23: ...commended maximum tip size Electronic Control Assy Indicator Lights Assembly 800 278 BLACK RED WHITE BLACK RED WHITE BLUE YELLOW GRAY PURPLE Transducer 800 449 BLACK WHITE WHITE BLUE BROWN BLACK BLACK...

Page 24: ...be returned to an authorized Titan sales service outlet All transportation charges including return to the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipme...

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