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Table of Contents

Safety Precautions .................................................................2

Français ..............................................................................14
Español ...............................................................................16

General Description ...............................................................4
Operation ................................................................................4

Setup ....................................................................................4
Preparing to Paint .................................................................4
Painting .................................................................................5
Electronic Pressure Control Indicators .................................5
Pressure Relief Procedure ...................................................6

Spraying ..................................................................................6

Spraying Technique ..............................................................6
Practice .................................................................................7

Cleanup ...................................................................................7

Cleaning the Spray Tip .........................................................7

Maintenance............................................................................8

General Repair and Service Notes.......................................8
Replacing the Motor Assembly .............................................8
Replacing the Gears .............................................................8
Replacing the Transducer.....................................................9
Replacing the PRIME/SPRAY Valve.....................................9
Servicing the Fluid Section .................................................10
Replacing the Filters ...........................................................11

Troubleshooting ...................................................................12
Parts Listings........................................................................18

Main Assembly....................................................................18
Drive Assembly ...................................................................19
Fluid Section Assembly ......................................................20
High Rider Cart ...................................................................21
Filter Assembly ...................................................................21
Siphon Set Assembly (low rider) ........................................22
Low Rider Cart....................................................................22
Labels .................................................................................22
PRIME/SPRAY Assembly ...................................................23
Electrical Schematic ...........................................................23
Accessories ........................................................................23

Warranty ................................................................................24

Safety Precautions

This manual contains information that must be read and
understood before using the equipment. When you come to an
area that has one of the following symbols, pay particular
attention and make certain to heed the safeguard.

This symbol indicates a potential hazard that may cause
serious injury or loss of life. Important safety information
will follow.

This symbol indicates a potential hazard to you or to the
equipment.  Important information that tells how to prevent
damage to the equipment or how to avoid causes of minor
injuries will follow.

Airless units develop extremely high spraying pressures.

• Never put your fingers, hands or any other parts of the

body into the spray jet.

• Never point the spray gun at yourself or anybody else.
• Never use the spray gun without the safety guard.

WARNING

NOTE: Notes give important information which should

be given special attention.

CAUTION

WARNING

2

© Titan Tool Inc.  All rights reserved.

Attention!  Danger of injury by injection!

In case of injury to skin caused by coating materials or
solvents consult a doctor immediately. Inform the doctor of the
type of coating material or cleaning agent with which the injury
was caused.

The operating instructions state that the following points
must always be observed before starting up:

1. Faulty units should not be used.
2. Secure spray gun using the safety catch on the trigger.
3. Ensure that the unit is properly earthed.
4. Check the permissible operating pressures.
5. Check all connections for leaks.

The instructions regarding regular cleaning and
maintenance of the unit must be strictly observed.
Before any work is done on the unit or for every break in
work the following rules must be observed:

1. Release the pressure from the spray gun and hose.
2. Secure the spray gun using the safety catch on the

trigger.

3. Turn off the motor.

Be safety-conscious!

All local regulations in force must be observed.
In order to ensure safe operation of the airless systems
the safety regulations listed below must be followed:

1. In order to avoid dangers, read the operating instructions

carefully and follow the instructions laid down in them.

2. Do not use materials with a flash point below 21ºC (70ºF).
3. The use of this unit is prohibited in workshops which are

covered under the explosion prevention regulations.

4. Never spray near sources of ignition; e.g. open flames,

cigarettes — also cigars and pipes are sources of ignition
— sparks, hot wires and hot surfaces, etc.

5. Attention! Danger of injury by injection!

Never point the spray gun at yourself or anyone else.
Never put your fingers or hands into the spray jet. The
very high spraying pressures can cause very serious
injuries. Never use the spray gun without the safety guard.

When installing and removing the tip and during breaks in
work the spray gun must always be secured, so that it
cannot be activated.

6. Wear respiratory equipment when spraying. The operator

must be provided with a protective mask.
In order to prevent work related illness, the manufacturer's
regulations for the materials, solvents, and cleaning
agents used must be observed when preparing, working
with and cleaning the unit. Protective clothing, gloves and,
in certain cases, protective skin cream are necessary to
protect the skin.

7. The spray gun and high pressure hose between the unit

and spray gun must be of a sufficient standard for the
pressure produced in the unit.
The permissible operating pressure for the high-pressure
hose, the manufacturer and date of manufacture must be
indicated by a permanent identification marking on the
hose. Furthermore, it must be constructed so that the
electrical resistance between the connections to the unit
and the spray gun is equal to or less than one megohm.

8. Under certain conditions the flow speed can cause an

electrostatic charge on the unit.  This could cause sparks
or flames on discharging. It is, therefore, important that
the unit is always earthed over the electrical installation.
The contact should be made using a shockproof socket
earthed in accordance with the regulations.

Summary of Contents for 800-130-ce

Page 1: ...ual For professional use only NOTE This manual contains important warnings and instructions Please read and retain for reference International Model NOTE This manual contains important warnings and in...

Page 2: ...ular cleaning and maintenance of the unit must be strictly observed Before any work is done on the unit or for every break in work the following rules must be observed 1 Release the pressure from the...

Page 3: ...e A leak is capable of injecting material into the skin Inspect the paint hose before each use DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT Injection can lead to amputation See a physician immedia...

Page 4: ...new it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage This fluid must be thoroughly cleaned out of the system with mineral spirits before you begin sp...

Page 5: ...a static electric discharge which may cause a fire 11 Trigger the gun into the metal waste container until all air and solvent is flushed from the spray hose and paint is flowing freely from the gun W...

Page 6: ...to remove any pressure that may still be in the hose 6 Lock the gun by turning the gun trigger lock to the locked position 7 Move the PRIME SPRAY valve down to the PRIME position Spraying POSSIBLE IN...

Page 7: ...Pressure Relief Procedure found in the Operation section of this manual 2 Remove the gun tip and tip guard and clean with a brush using the appropriate solvent WARNING CAUTION WARNING Good spray patt...

Page 8: ...s Lift the electronic cover off of the electronic control assembly on the motor WARNING CAUTION WARNING 8 Titan Tool Inc All rights reserved 6 At the electronic control assembly a Disconnect the white...

Page 9: ...e transducer wire out through the mounting plate 7 Slide the grommet off of the old transducer and onto the new transducer 8 Thread the new transducer wire through the mounting plate and up to the ele...

Page 10: ...alve Ball Outlet Valve Cage Outlet Valve Seal Piston Rod Upper Housing Lower Housing Foot Valve Housing Black O Ring O ring White Back Up Ring Foot Valve Seat Foot Valve Ball Foot Valve Cage Lower Hou...

Page 11: ...ing and secure in position using the four front cover screws NOTE For low rider units make sure the hose does not touch the cart frame If it does reposition the nipple by turning the upper housing unt...

Page 12: ...wing the Servicing the Fluid Section procedure in the Maintenance section of this manual 10 Take unit to a Titan authorized service center 1 Repack the pump following the Servicing the Fluid Section p...

Page 13: ...a minimum of 5m 50 x 10mm 1 4 grounded textile braid airless paint spray hose 2 Replace the spray tip following the instructions that came with the spray gun 3 Rotate the pressure control knob counter...

Page 14: ...auds surfaces chaudes etc 5 Attention Risque de blessure par injection Ne jamais pointer le pistolet vers vous m mes ou une personne quelconque Ne jamais mettre les doigts ou la main dans le jet de pu...

Page 15: ...onsulter imm diatement un m decin DANGER EXPLOSION OU INCENDIE Les vapeurs de solvant ou de peinture sont explosives et inflammables et peuvent causer des dommages mat riels et ou corporels s rieux ME...

Page 16: ...de prevenci n de explosiones 4 Nunca operar cerca de fuentes de combusti n v gr llamas abiertas cigarrillos cigarros y pipas chispas alambres al rojo vivo superficies calientes etc 5 Atenci n Riesgo d...

Page 17: ...CION COMO UN SIMPLE CORTE La inyecci n puede conducir a la amputaci n Consultar a un m dico inmediatamente Espa ol PELIGRO EXPLOSION O INCENDIO Los gases de solventes y pintura pueden explotar o prend...

Page 18: ...800 300 Fluid section assembly 1 9 451 241 Siphon tube 1 10 730 334 Hose clamp 1 11 710 046 Inlet screen 1 12 800 268 Fitting 1 Item Part Description Quantity 13 800 904 Return hose 1 14 800 900 Filt...

Page 19: ...scription Quantity 23 800 076 Screw 1 24 800 274 Potentiometer mounting plate 1 25 700 176 Nut 1 26 700 175 Cap 1 27 700 159 Pressure control knob 1 28 800 277 Potentiometer 1 29 800 203 Screw 1 30 70...

Page 20: ...packing with the side that has the o ring closest to the top of the packing facing up Install upper packing with raised lip facing down Raised Lip 22 Closer Top NOTE When repacking the fluid section...

Page 21: ...acking kit includes items 2 3 5 8 11 13 14 18 20 and tool High Rider Cart P N 800 600 Item Part Description Quantity 1 800 280 Handle includes items 2 5 11 and 12 1 2 590 508 Roll pin 2 3 590 507 Snap...

Page 22: ...spacer 4 14 800 593 Wheel 2 15 704 355 Cap 2 16 800 112 Cart weldment includes items 8 and 10 1 Siphon Set low rider 1 2 3 4 5 6 Item Part Description Quantity 1 800 903 Return hose 1 2 710 203 Sipho...

Page 23: ...commended maximum tip size Electronic Control Assy Indicator Lights Assembly 800 278 BLACK RED WHITE BLACK RED WHITE BLUE YELLOW GRAY PURPLE Transducer 800 449 BLACK WHITE WHITE BLUE BROWN BLACK BLACK...

Page 24: ...be returned to an authorized Titan sales service outlet All transportation charges including return to the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipme...

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