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EN

Service Manual

BINKS "EMG SERIES™”

Gravity, Pressure & Suction LVMP Manual Spray Guns

IMPORTANT! DO NOT DESTROY

It is the Customer's responsibility to have all operators and service personnel read and understand

this manual.

Contact your local Binks representative for additional copies of this manual.

READ ALL INSTRUCTIONS BEFORE OPERATING THIS BINKS PRODUCT.

(EMG-XX-XXX-XX)

SB-E-2-852 R2.0

www.carlisleft.com

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Summary of Contents for EMG Series

Page 1: ...ESTROY It is the Customer s responsibility to have all operators and service personnel read and understand this manual Contact your local Binks representative for additional copies of this manual READ ALL INSTRUCTIONS BEFORE OPERATING THIS BINKS PRODUCT EMG XX XXX XX SB E 2 852 R2 0 www carlisleft com ...

Page 2: ...pray Gun is a professional quality spray gun for use in Gravity Suction Pressure feed spray applications The lightweight ergonomic design offers unsurpassed comfort and control The latest atomisation technology has been incorporated for achieving consistent fine finishes when spraying a wide range of industrial coating applications Air Inlet Size Die cast Aluminium Stainless Steel Universal BSP NP...

Page 3: ...d under the sole responsiblity of the manufacturer Machinery Directive 2006 42 EC ATEX Directive 2014 34 EU by complying with the following statutory documents and harmonised standards EN ISO 12100 2010 Safety of Machinery General Principles for Design BS EN 1953 2013 Atomising and spraying equipment for coating materials Safety requirements EN 1127 1 2011 Explosive atmospheres Explosion preventio...

Page 4: ...mponents can inject fluid into your body and cause extremely serious injury OPERATOR TRAINING All personnel must be trained before operating finishing equipment IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT WARNING FIRE AND EXPLOSION HAZARD Never use 1 1 1 Trichloroethane Methylene Chloride other Halogenated Hydrocarbon solvents or fluids con...

Page 5: ... 8 mm TABLE 1 AIR CAP FLUID TIP COMBINATIONS 300 FEED AIR CONSUMPTION GUN INLET PRESSURE FLUID TIP SIZE 305 305MT 307 307MT 343 343 345 345 08 0 85 mm 10 1 0 mm 13 1 3 mm GUN PART NUMBER FORMAT PART SELECTION GUIDE PATTERN WIDTH mm APPLICATION S 1 3 1 5 1 8 EMG 200N 08 K EMG 200N 10 K EMG 200N 13 K EMG 200N 15 K EMG 200N 18 K EMG 300N 08 K EMG 300N 10 K EMG 300N 13 K EMG 300N 15 K EMG 300N 18 K SI...

Page 6: ... the fluid inlet connector 6 GRAVITY MODELS ONLY Attach the gravity cup to the fluid inlet connector 6 PRESSURE FED MODELS ONLY Connect the fluid supply hose to fluid inlet connector 6 Before using the spray gun flush it with solvent to ensure that the fluid passages are clean OPERATION SUCTION GRAVITY MODELS Mix coating material to Manufacturer s instructions and strain material Fill the cup to n...

Page 7: ... as required Do not use more pressure than is necesarry to atomise the material being applied Excess pressure will create additional overspray and reduce transfer efficiency NOTE If quick connect couplings are required use only high flow quick connects Other types will not flow enough air for correct gun operation SB E 2 852 R2 0 7 20 www carlisleft com ...

Page 8: ... taken to prevent scratching or burring of the holes which will cause a distorted spray pattern To clean fluid passages remove excess material then flush with gun wash solution Wipe the gun exterior with a dampened cloth Never completely immerse in any solvent or cleaning solutions as this is detrimental to the lubricants and life of the spray gun NOTE When replacing the fluid tip or fluid needle ...

Page 9: ...EN EXPLODED VIEW CAUTION Item 6 fluid inlet is non serviceable do not remove SB E 2 852 R2 0 9 20 www carlisleft com ...

Page 10: ... 1 RETAINING RING SEAL RETAINING RING FLUID INLET KIT 2 3 1 SEE TABLE SEE TABLE SEE TABLE EMG 407 K EH0301 KR 470 2C KG 400 BK EMG 406 K 25 1 1 1 1 1 1 EMG 402 K EMG 19 K EMG 403 K GRAVITY CUP TRIGGER STUD CIRCLIP TRIGGER NEEDLE PACKING OUTER NEEDLE PACKING INNER PACKING NUT REAR VALVE SEAL FLUID NEEDLE VALVE SEAT AIR VALVE STEM AIR VALVE SPRING AIR VALVE BODY NEEDLE SPRING FLUID ADJUSTING KNOB SP...

Page 11: ...EN DISASSEMBLY AIR VALVE SPRAY GUN DISASSEMBLY ASSEMBLY reverse for assembly SB E 2 852 R2 0 11 20 www carlisleft com ...

Page 12: ...EN DISASSEMBLY PACKING SPREADER VALVE REPLACEMENT AIRFLOW VALVE REPLACEMENT reverse for assembly reverse for assembly reverse for assembly SB E 2 852 R2 0 12 20 www carlisleft com ...

Page 13: ...EN DISASSEMBLY SPRAYHEAD reverse for assembly SB E 2 852 R2 0 13 20 www carlisleft com ...

Page 14: ...or Replace fluid tip or air cap if necesarry Remedies for the top heavy bottom heavy right heavy and left heavy patterns Determine if the obstruction is on the air cap or the fluid tip Do this by making a test spray pattern Then rotate the cap one half turn and spray another pattern If the defect is inverted obstruction is on the air cap Clean the air cap as previously instructed Also check for dr...

Page 15: ...or replace Split spray pattern Not enough material flow Increase fluid flow by changing fluid tip size opening needle control knob or increase fluid pressure on pressure feed container Too high horn pressure Reduce air pressure by rotating pattern control valve clockwise Too much air for fluid quanitity used Reduce input air pressure Pattern adjustment valve set too low Turn out counter clockwise ...

Page 16: ... from surface Check distance Too much air pressure Reduce air pressure and check spray pattern Fluid flow too low Increase fluid flow by changing fluid tip size supply pressure or turning needle control knob counter clockwise Ball end heavy pattern Too much fluid flow Change fluid tip for smaller size or change air cap for different specification air cap Excessive bounce back Too much atomisation ...

Page 17: ...EN NOTES SB E 2 852 R2 0 17 20 www carlisleft com ...

Page 18: ...EN NOTES SB E 2 852 R2 0 18 20 www carlisleft com ...

Page 19: ...EN NOTES SB E 2 852 R2 0 19 20 www carlisleft com ...

Page 20: ...rlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice DeVilbiss Ransburg MS BGK and Binks are registered trademarks of Carlisle Fluid Technologies Inc www carlisleft com mx ventas carlisleft com mx Tel 011 52 55 5321 2300 Fax 011 52 55 5310 4790 www devilbiss com br vendas carlisleft com br Tel 55 11 5641 2776 Fax 55 11 5641 1256 United Kingdom France...

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