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Maintaining the Hydraulic System

Use of Speeflo's Coolflo™ Hydraulic Fluid is mandatory in
the PowrTwin hydraulic system.  Do not use any other
hydraulic fluid.  Use of any other hydraulic fluid may
seriously damage the hydraulic system and will void the
warranty.

1. Check the hydraulic fluid daily.  It should be at the “Full”

mark on the dipstick.  If it is low, add only Speeflo
Coolflo™ Hydraulic Fluid (P/N 430-361).  Never add or
change hydraulic fluid except in a clean, dust-free area.
Contamination of the hydraulic fluid will shorten hydraulic
pump life and may void warranty. 

2. Change the hydraulic fluid every twelve months.  Drain

the old fluid from the tank and fill with 5 quarts of Speeflo
Coolflo™ Hydraulic Fluid (6 quarts when also replacing
the hydraulic filter).  Start the unit at just enough pressure
to operate the fluid section.  Run the unit at this low
pressure for at least 5 minutes.  This removes air from the
system.  Check the fluid level after this procedure. 

3. The hydraulic system has an external, replaceable

hydraulic filter.  Change the filter every twelve months. 

4. The hydraulic pump should not be serviced in the field.  If

service on the hydraulic pump is required, it must be
returned to Speeflo. 

Maintaining the Fluid Section

If the sprayer is going to be out of service for an extended
period of time, it is recommended that following cleanup, a
kerosene and oil mixture be introduced as a preservative.
Packings may tend to dry out from lack of use.  This is
particularly true of the upper packing set for which upper
packing lubricant Piston Lube (P/N 314-480) is recommended
in normal usage. 
If the sprayer has been out of service for an extended period
of time, it may be necessary to prime the suction by pouring
some of the paint solvent into the siphon tube to restart.  It is
extremely important that the threads on the siphon hose
coupling are properly sealed. Any air leakage will produce
erratic operation of the sprayer and may damage the system.
The up and the down strokes should be approximately equal
in time (one should not be faster than the other).  A fast up or
down stroke may indicate air in the system or malfunctioning
valve or seats (see the Troubleshooting section).

"Full" Mark

Hydraulic Fluid 

Cap/Dipstick

Hydraulic 
Filter

CAUTION

Basic Engine Maintenance
(gas engine)

• For detailed engine maintenance and technical

specifications refer to the separate gasoline engine
manual. 

• All service to the engine should be performed by an

authorized Honda Power Equipment dealer.  To locate a
dealer in your area, look in the Yellow Pages of your
telephone directory under Gasoline Engines, Garden &
Lawn Equipment & Supplies, Lawn Mowers, etc. 

• The Honda engine is warranted exclusively by American

Honda Motor Co., Inc. 

• Use a premium quality motor oil certified to meet or

exceed U.S. Automotive requirement SG.or SF. SAE
10W30 is recommended for general all temperature use.
Other viscosities may be required in other climates.

• Use only a (NGK) BP6ES or BPR6E spark plug.  Gap the

plug to 0.028 to 0.031 In. (0.7 to 0.8 mm) Always use a
spark plug wrench. 

Daily

1. Check engine oil level, and fill as necessary.
2. Check gasoline level, and fill as necessary. 

Always follow the fueling procedure outlined earlier in this
manual.

First 20 Hours

1. Change engine oil.

Every 100 Hours

1. Change engine oil.
2. Clean the sediment cup.
3. Clean and re-gap the spark plug.
4. Clean the spark arrestor.

Weekly

1. Remove the air filter cover and clean the element.  In very

dusty environments, check the filter daily.  Replace the
element as needed.  Replacement elements can be
purchased from your local Honda dealer.

Engine Operation and Service

1. Clean and oil air filter pad on gasoline engine every 25

hours or once weekly.  Do not permit the air intake screen
around the fly wheel of the gas engine to load up with
paint or trash.  Clean it regularly.  The service life and
efficiency of the gas engine model depends upon keeping
the gasoline engine running properly.  Change the oil in
the engine every 100 hours.  Failure to observe this may
result in engine overheating.  Consult the engine
manufacturer's service manual provided. 

2. To conserve fuel, service life, and efficiency of the unit,

always operate the gasoline engine at the lowest RPM at
which it runs smoothly without laboring and delivers the
amount required for the particular painting operation.
Higher RPM does not produce higher working pressure.
The gasoline engine is connected to the hydraulic pump
by a pulley combination designed to produce full paint
delivery at maximum RPM. 

3. The warranty on gasoline engines or electric motors is

limited to the original manufacturer.

WARNING

© Titan Tool Inc.  All rights reserved.

11

Summary of Contents for 335-305

Page 1: ...ssional use only NOTE This manual contains important warnings and instructions Please read and retain for reference Model Number Gas Bare 335 305 DC Electric Bare 335 310 Gas Complete 335 315 Gas Elec...

Page 2: ...DO NOT allow body to touch a leak in the fluid hose NEVER put your hand in front of the gun Gloves will not provide protection against an injection injury ALWAYS lock the gun trigger shut the pump off...

Page 3: ...ns and safety devices of the pump manufacturer Before each use check all hoses for cuts leaks abrasion or bulging of cover Check for damage or movement of couplings Immediately replace the hose if any...

Page 4: ...ine in the tank DO NOT use this equipment to spray water or acid Do not lift by cart handle when loading or unloading Warning Labels Your sprayer has the English language warning labels If you require...

Page 5: ...ks in the refueling area or where gasoline is stored Do not overfill the fuel tank After refueling make sure the tank cap is closed properly and securely Be careful not to spill fuel when refueling Sp...

Page 6: ...he engine manufacturer Refer to the engine manufacturer s service manual supplied with this unit 7 For electric models use a 20 amp service outlet Always locate the electric model within 10 to 15 feet...

Page 7: ...ays keep the trigger lock on the spray gun in the locked position while preparing the system 1 Place the siphon hose into a container of the appropriate solvent 2 Place the bleed hose into a metal was...

Page 8: ...ON OFF switch to the ON position 7 Turn the pressure control knob clockwise approximately 1 3 of the way down to increase pressure until the sprayer cycles evenly and paint flows freely from the blee...

Page 9: ...s or any other solvent to clean the sprayer hose or gun Static electricity buildup may result in a fire or explosion in the presence of flammable vapors 1 Follow the Pressure Relief Procedure found in...

Page 10: ...he filter perform the following procedure 1 Follow the Pressure Relief Procedure found in the Operation section of this manual 2 Remove the filter cap assembly and spring 3 Pull the filter element wit...

Page 11: ...pstick Hydraulic Filter CAUTION Basic Engine Maintenance gas engine For detailed engine maintenance and technical specifications refer to the separate gasoline engine manual All service to the engine...

Page 12: ...nnected at the screw Tighten the screw 6 Place the spring on the brush as shown above Push in and hook the spring clip Repeat this procedure for the other side 7 Reinstall both inspection covers Brush...

Page 13: ...packing Cause 1 Air in system 2 Dirty gun 3 Needle assembly out of adjustment 4 Broken or chipped seat 1 Worn or broken needle seat 2 Needle assembly out of adjustment 3 Dirty gun 1 No paint 2 Plugge...

Page 14: ...pressure touch the hydraulic cylinder and the head to see if cylinder or head gets hotter This will help determine if piston seal is blown or piston nut is broken If heat is on the head check the o r...

Page 15: ...ace nozzle tip 1 Inspect for suction hose leak 2 Change to a smaller tip orifice size Install pulsation dampener in system or drain existing one Reduce number of guns using pump Remove restrictions in...

Page 16: ...flammables Elles peuvent causer des blessures corporelles ou des dommages mat riels importants PR VENTION Veillez viter toute accumulation de vapeurs inflammables en vous assurant que la zone de pulv...

Page 17: ...curit du gouvernement am ricain sont r gies par la Occupational Safety and Health Act OSHA Il est important de consulter ces normes en particulier la section 1910 sur les normes g n rales et la secti...

Page 18: ...xplotar o incendiarse Se pueden producir lesiones graves y da os materiales PARA PREVENIR Debe proveerse un escape y aire fresco para hacer que el aire que est dentro del rea de atomizaci n se manteng...

Page 19: ...utilizar ning n adaptador Si el producto tiene que volverse a conectar para su uso en un circuito el ctrico de otro tipo la reconexi n debe ser realizada por personal de servicio cualificado Utilice...

Page 20: ...1 x 4 1 2 1 12 506 217 Convertokit DC electric 115V electric model not shown 1 Parts Lists and Service Instructions Main Assembly 1 4 3 6 7 8 9 10 3 11 5 2 Bleed Hose Assembly with Valve 1 2 3 4 5 Ite...

Page 21: ...335 020 Item Part Description Quantity 11 590 507 Snap button 2 12 590 504 Sleeve 2 13 590 506 Washer 2 14 856 002 Washer 4 15 856 921 Screw 4 16 862 002 Lock washer 3 17 862 428 Screw 2 18 449 052 S...

Page 22: ...Flat washer 8 5 449 192 Motor shaft shield 6 860 535 Screw 2 7 506 257 Circuit breaker reset 1 8 506 260 ON OFF switch 1 9 978 350 Motor DC Electric 2 HP 50 60 Hz 115 V 1 Item Part Description Quanti...

Page 23: ...5 448 221 Pulley 1 6 448 336 Mounting plate gas eng 1 7 860 502 Stop nut 4 8 424 285 Belt V not shown not part of assembly 4 6 3 1 2 5 7 2 Siphon Hose Assembly 103 826 103 827 Item Part Description Qt...

Page 24: ...cap assembly 1 2 930 020 Spring 1 3 930 006 Filter element 50 M w ball 1 4 920 006 Gasket PTFE thick 1 5 920 070 Gasket PTFE thin 1 6 891 193 O ring PTFE 1 7 180 909 Seat tungsten carbide 1 8 227 027...

Page 25: ...2 25 862 001 Flat washer 6 26 862 002 Lock washer 4 27 449 212 Plug 1 28 862 493 Screw HH 2 29 862 496 Tap bolt 1 30 448 232 Belt guard brace 1 31 448 242 Shield 1 32 192 228 Elbow 1 33 449 126 Hose c...

Page 26: ...rt Description Quantity 2 141 007 O ring 2 3 325 005 Trip spring 2 4 569 016 Ball SS 2 6 441 152 O ring 3 8 441 217 O ring 1 9 858 811 Flex lock nut 1 12 431 032 O ring 2 18 235 027 Piston seal 1 19 2...

Page 27: ...s 4 followed by springs 3 which when installed will hold spool sleeve set 5 in proper place for assembly CAUTION Connecting Pin Retaining Ring 3 Install sleeve retainer 13 followed by snap ring 14 int...

Page 28: ...ather UHMWPE steel 2 5 106 005 Upper packing spring 1 6 107 029 Displacement rod 1 7 106 001 Spring retainer 1 8 106 116 Sleeve 1 9 106 016 Lower packing spring 1 10 569 021 Outlet valve ball 1 11 107...

Page 29: ...Insert a new PTFE o ring 3 into the groove of the foot valve housing 20 Lubricate the o ring using oil or grease 5 After soaking the leather packings in oil preferably linseed oil reassemble the lowe...

Page 30: ...555 Valve Ball 1 1 3 227 006 Nipple Hex 1 1 808 555 Nipple Hex 1 1 4 227 033 Plug Pipe 1 1 5 970 100 Block Manifold 1 1 6 814 004 Nipple Hex 1 1 Multiple Gun Add On Manifold Assemblies 975 212 975 21...

Page 31: ...size that will supply the desired amount of fluid and accomplish proper atomization For light viscosity fluids smaller orifice tips generally are desired For heavier viscosity materials larger orifice...

Page 32: ...IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISC...

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