Titan Lifts HD2P-12000F Installation, Operation & Maintenance Manual Download

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INSTALLATION, OPERATION

& MAINTENANCE MANUAL

FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE EQUIPMENT WILL

FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE.

FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY

RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE. KEEP THIS MANUAL IN A

SAFE DRY PLACE FOR FUTURE REFERENCE.

MODEL:

HD2P-12000F

12,000 LB CAPACITY 2 POST LIFT

Summary of Contents for HD2P-12000F

Page 1: ...UIPMENT WILL FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE KEEP THIS MANUAL IN A SAFE DRY PLACE FOR FUTURE REFERENCE MODEL HD2P 12000F 12 000 LB CAPACITY 2 POST LIFT ...

Page 2: ...a distance Titan Lifts or its representatives must approve the pictures before anything can be moved D If any potential liability is determined on behalf of Titan Lifts two estimates must be submitted for damages to be reimbursed It is imperative that the claimant complies with these procedures because without proper assessment of the situation a claim will be denied ARBITRATION NOTICE The install...

Page 3: ...ION INSTRUCTIONS 8 7 OPERATION INSTRUCTIONS 11 7 1 DEFECTS MALFUNCTIONS 11 7 2 CONTROLS 11 7 2 1 UP CONTROL 11 7 2 2 SAFETY LOCK CONTROL 11 7 2 3 LOWERING CONTROL 12 7 3 OPERATION 12 8 MAINTENANCE 14 8 1 MAINTENANCE SCHEDULE 14 8 1 1 DAILY 14 8 1 2 WEEKLY 14 8 1 3 MONTHLY 15 8 1 4 BIMONTHLY 15 8 1 5 YEARLY 15 8 1 6 EVERY OTHER YEAR 15 8 2 MAINTENANCE BY OPERATOR 16 8 2 1 HYDRAULIC SYSTEM 16 8 2 2 ...

Page 4: ...ommended Always lift the vehicle using all four arms Never use the lift to raise one end or one side of vehicle FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE WARNING READ ENTIRE MANUAL AND COMPLY WITH ALL SAFETY AND SERVICE PRECAUTIONS DEATH PERSONAL INJURY AND OR PROPERTY DAMAGE MAY OCCUR IF INSTRUCTIONS ARE NOT FOLLOWED CAREFULLY Personal injury and property damage incurred...

Page 5: ...and sufficiently lit Vehicle doors should be closed during the raising and lowering cycles Closely watch the vehicle and lift during the raising and lowering cycles Do not operate the lift in explosive atmospheres such as in the presence of flammable liquids gases or dust Power equipment can create sparks which may ignite flammables Keep hands tools and other extremities from under carriage and mo...

Page 6: ... the lift is increased when the vehicle is improperly placed on the platforms when the vehicle s weight or physical dimensions exceed the rated capacity of the lift or when there is excessive movement of the vehicle while on the lift If vehicle appears to begin falling exit the area as quickly as possible to avoid injury Always position vehicle with the center of gravity midway between the adapter...

Page 7: ...tion Check with building owner and or architect s building plans when applicable The lift should be located on a level floor with 6 3 000 PSI concrete sufficiently cured for at least 30 days This is a vehicle lift installation operation manual and no attempt is made or implied herein to instruct the user in lifting methods particular to an individual application Rather the contents of this manual ...

Page 8: ...the lift be careful the objects do not drop from the package when opening LIFT AND HANDLE ONLY ONE PACKAGE AT A TIME 3 1 DELIVERY AND CHECK OF PACKAGES 3 2 LIFTING AND HANDLING 3 3 PREPARATION When loading unloading or transporting the equipment to the site be sure to use suitable loading e g cranes trucks and hoisting means Be sure to hoist and transport the components securely so that they canno...

Page 9: ... Check for overhead garage door clearance Do not use the lift on any asphalt surface Make sure the lift is used on a dry oil grease free flat level CONCRETE surface capable of supporting the weight of the lift the vehicle being lifted and any additional tools and equipment The concrete floor surface should have a minimum thickness of 6 The concrete must have a minimum strength of 3 000 PSI and sho...

Page 10: ...er and flush with the top of existing floor Let concrete cure at least 30 days before installing lifts and anchors 5 4 ANCHORING TIP SHEET 1 Use a concrete hammer drill with a carbide tip solid drill bit the same diameter as the anchor 3 4 775 to 787 inches diameter Do not use excessively worn bits or bits which have been incorrectly sharpened 2 Keep the drill perpendicular to the concrete while d...

Page 11: ...nit column is referred to as the main side column and the non power unit column is referred to as the offside column 7 Using a 3 4 concrete drill bit drill the anchor holes in the main side column installing anchors as you go Use a block of wood or rubber mallet to drive anchor bolts in 8 Using a level check column for side to side plumb and front to back plumb Use 3 4 washers or shim stock placin...

Page 12: ... to insure the carriage is still sitting on the appropriate latch 17 Remove the fill cap from the power unit and fill the oil tank reservoir To fill the oil tank resevoir the lift must be completely lowered FIll the oil tank with 3 gallons of premium quality AW 32 ISO 32 or AW 46 Hydraulic Oil 18 Make the Electrical hookup to the power unit 220V Single Phase It is recommended that a 220 Volt 30 Am...

Page 13: ... ARE COMPLETED DANGER DO NOT RUN POWER UNIT WITHOUT FLUID DAMAGE TO PUMP CAN OCCUR THE POWER UNIT MUST BE KEPT DRY DAMAGE TO POWER UNIT CAUSED BY WATER OR OTHER LIQUIDS SUCH AS DETERGENTS ACID ETC IS NOT COVERED UNDER WARRANTY WARNING THE WIRING MUST COMPLY WITH LOCAL CODE HAVE A CERTIFIED ELECTRICIAN MAKE THE ELECTRICAL HOOK UP TO THE POWER UNIT PROTECT EACH CIRCUIT WITH TIME DELAY FUSE OR CIRCUI...

Page 14: ...S SUCH AS JERKY LIFT MOVEMENT OR DEFORMATION OF THE SUPERSTRUCTURE SUPPORT OR LOWER THE LIFT IMMEDIATELY CONTACT QUALIFIED SERVICE PERSONNEL WARNING PAY CLOSE ATTENTION WHEN SETTING THE LOCKS THE LOCKS MUST BE A LEVEL MATCH SET IN ORDER TO AVOID A VEHICLE TILT WARNING ALWAYS LOCK THE LIFT BEFORE GOING UNDER THE VEHICLE NEVER ALLOW ANYONE TO GO UNDER THE LIFT WHEN RAISING OR LOWERING 7 1 DEFECTS MA...

Page 15: ...ead the vehicles owner s manual to identify the recommended vehicle lifting points 5 Prepare the work area according to this manual Move the lifting arms inward and position the rubber pads to contact with the vehicle manufacturer s recommended lifting points 7 3 OPERATION NOTE IT IS NORMAL FOR AN EMPTY LIFT TO LOWER SLOWLY IT MAY BE NECESSARY TO ADD WEIGHT 7 2 3 LOWERING CONTROL Fig 1 WARNING FAI...

Page 16: ... safety locks 11 Once the repair work to the vehicle is complete make sure to remove all tools safety jack stands and materials from under the vehicle and lift Also make sure the work area is clear and it is safe to lower the vehicle 12 Lower vehicle by pressing the Up button to disengage the safety locks Pull both latch releases to release Fig 2 the safety locks then press the lowering handle Fig...

Page 17: ...orn 5 Check hydraulic connections and hoses for leakage 6 Check chain connections Bends cracks and looseness 7 Check for frayed cables in both raised and lowered positions 8 Check snap rings at all rollers and sheaves 9 Check bolts nuts and screws and tighten 10 Check wiring switches for damage 11 Keep base plate free of dirt grease or any other corrosive substances 12 Check floor for stress crack...

Page 18: ...idered If operating in harsh or dusty conditions a shorter interval may be required THE FOLLOWING ITEMS SHOULD ONLY BE PERFORMED BY A TRAINED MAINTENANCE EXPERT Replace hydraulic hoses Replace chains and rollers Replace cables and sheaves Replace or rebuild air and hydraulic cylinders as required Replace or rebuild pumps motors as required Check hydraulic and air cylinder rod and rod end threads f...

Page 19: ... hoses and connections for tightness before each use to ensure proper working condition 3 Lightly oil the cylinder rods at least once every six months or when they become dry IMPORTANT AFTER CLEANING WORKSHOP FLOOR OR LIFT TO MAINTAIN HOIST EFFICIENCY WE ADVISE TO LUBRICATE LIFTING ARM LOCKING MECHANISM AND SAFETY LOCKING MECHANISM CHECK SAFETY LOCKING MECHANISM IS FUNCTIONING CORRECTLY FIG 3 SLID...

Page 20: ...fety lock is audibly and visibly operating correctly 4 Check the floor for stress cracks near the anchor bolts 1 Every six months check the nuts of all bolts for correct installation torque 2 Retighten them as required NOTE DO NOT USE AN IMPACT WRENCH DANGER DO NOT USE HIGH PRESSURE STEAM JET CLEANERS OR CAUSTIC CLEANING AGENTS 1 Periodically wash off aggressive substances and treat the lift with ...

Page 21: ...tor hums and will not run A Impeller fan cover is dented Take off and straighten B Faulty wiring Call electrician C Bad capacitor Call electrician D Low voltage Call electrician E Lift overloaded Reduce weight 5 Lift jerks going up and down Air in hydraulic system Raise lift all the way to top and return to floor Repeat 4 6 times Do not let this overheat power unit 6 Oil leaks A Check the power un...

Page 22: ... of energy sources per ANSI Z244 1 1982 before beginning any lift repairs Shall not modify the lift in any manner without prior written consent of the manufacturer Shall display this manual or copy supplied with the lift in a conspicuous dry location in the lift area convenient to the operator Shall insure that lift operators are instructed in the safe proper use and operation of the lift using th...

Page 23: ...20 11 DIAGRAMS FIG 1 5 FIG 1 DIMENSIONS 148 Min 5 Max 76 1 2 120 1 4 122 4 3 4 3 34 1 2 R37 1 8 52 1 8 R37 1 8 52 1 8 ...

Page 24: ...21 FIG 2 CABLES ...

Page 25: ...22 FIG 3 EXPLODED VIEW 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 29 30 32 39 40 41 42 43 44 46 47 48 49 25 1 74 ...

Page 26: ...23 FIG 4 EXPLODED VIEW 2 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 73 67 69 70 71 72 52 ...

Page 27: ...200 03 01 ARM RESTRAINT GEAR 4 19 TPF4A 200 11 05 THREADED PLATE 4 20 TPO15 200 03 03 SPRING 65MN 4 21 TPO15 200 03 04 ARM RESTRAINT PIN 4 22 GB91 2 5X45 COTTER PIN 4 23 TPF4 300 00 SAFETY LOCK ASSEMBLY 2 24 GB95 85 D20 WASHER 3 25 3 4 16 Self locking Nut SELF LOCKING NUT 2 25 1 3 4 16 Hex Bolt L 45 HEX BOLT 2 26 TPO15 400 01 LOCK TENSION SPRING 65MN 2 27 GB818 2000 M6X30 LOCK ADJUSTMENT SCREW 65M...

Page 28: ... 56 GB_6170 86 M8 HEX NUT 4 57 D14 M14 COMBINATION SEAL 1 58 TT 6934 500 04KY POWERUNIT HYDRAULIC FITTING 1 59 TT 6961KY 500 01 HYDRAULIC HOSE L 360 1 60 TT 6934 500 03 90 DEGREE HYDRAULIC FITTING 1 61 TT 6961KY 500 02 HYDRAULIC HOSE 1 62 TT 6934 500 02KY HYDRAULIC CYLINDER FITTING 2 63 M14 COMBINATION SEAL 6 64 TT 6934 500 06 THROTTLE VALVE 40CR 2 65 TT 6444 03 THROTTLE VALVE SPRING 65MN 2 66 TT ...

Page 29: ...tting 1 3 Annectent spindle 1 4 Check valve 1 5 Lowering valve 1 6 Bolt 1 7 Throttle valve 1 8 Escape oil valve 1 9 Oil Reservoir 12 Liter 1 10 Suction oil hose 1 11 Gear pump 1 12 Bumper valve 1 13 Valve seat 1 14 Motor 1 15 Power Control Button 1 16 Lowering Handle 1 ...

Page 30: ...r items such as but not limited to rubber wheel vise pads Titan Bulldog Moto Cradle Wheel Chock is warrantied for replacement parts only to the original purchaser for a period of 2 years from the date of purchase XL Tool by Titan Wheel Service Machines and Helper Arm Assemblies are backed by a standard 1 year replacement parts warranty from the date of purchase to the original purchaser only The 1...

Page 31: ...s Titan Lifts product you must register your product with us The simplest way to do this is to visit TITANLIFTS COM WARRANTIES and submit your information online If you prefer to send your information through the mail please fill out the form below and send this page to us at Titan Lifts PO Box 7069 Greenwood IN 46142 In order to receive your warranty return this card or visit TITANLIFTS COM WARRA...

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Page 33: ...NOTES ...

Page 34: ...NOTES ...

Page 35: ...NOTES ...

Page 36: ...888 908 4826 FAX 317 215 2770 www titanlifts com TITAN MARKETING LLC Copyright 2019 by Titan Marketing LLC All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express consent of Titan Marketing LLC Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly...

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Titan Lifts HD2P-12000F, Installation, Operation & Maintenance Manual

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