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TW 160PH

OPERATING INSTRUCTIONS

12 / 51

C190-0013

11.04.2019

Controlling the discharge is an
essential part of safe working.

Always be aware that what you are putting into the chipper must come out.  If the chips stop coming out of the
discharge tube but the chipper is taking material in - STOP IMMEDIATELY.  Continuing to feed material into a
blocked machine may cause damage and will make it difficult to clear. 

If the chipper becomes blocked, proceed as follows:

Stop the engine and remove the ignition keys.

Remove the discharge tube.  Check that it is clear.

Wearing gloves, reach into the rotor housing and scoop out the majority of the debris causing the blockage.

Replace the discharge tube.

Restart the engine and increase to full speed.

Allow machine time to clear excess chips still remaining in rotor housing before you continue feeding

brushwood.  Feed in a small piece of wood while watching to make sure that it comes out of the
discharge.  If this does not clear it, repeat the process and carefully inspect the discharge tube to find any
obstruction.

NOTE:

Continuing to feed the chipper with brushwood once it has become blocked will cause the chipper to

compact the chips in the rotor housing and it will be difficult and time consuming to clear.

AVOID THIS SITUATION - WATCH THE DISCHARGE TUBE AT ALL TIMES. 

Check that the chipper is running smoothly.

Release the catches on the feed tray and lower.

Pull to release the red stop button. 

Perform the “before using the chipper” tests

(see page 11).

Press the green control panel.  The rollers will

commence turning. 

Stand to one side of the feed funnel.

Proceed to feed material into the feed funnel. 

STARTING TO CHIP

ROTATION

Slacken nut using

1

integral handle.
Rotate tube.

2

Retighten nut.

3

BUCKET ANGLE

Adjust the bucket to the desired angle
using the handle provided.

CHIPPING

Wood up to the recommended diameter can be fed into the feed funnel.  Put the butt end in first and engage
it with the feed rollers.  The hydraulic feed rollers will pull the branch into the machine quite quickly.  Large
diameter material will have its feed rate automatically controlled by the no stress unit.

Sometimes a piece of wood that is a particularly awkward shape is too strong for the feed rollers to break.  This
will cause the top roller to either bounce up and down on the wood, or both rollers to stall. If this occurs, press
the BLUE REVERSE panel until the material has been released.  Pull the material out of the feed funnel and trim
it so the chipper can handle it.

Both feed rollers should always turn at the same speed.  If one or both rollers stop or suddenly slow down it may
be that a piece of wood has become stuck behind one of the rollers.  If this occurs, press the BLUE REVERSE
panel and hold for 2 seconds - then repress GREEN FEED panel.  This should enable the rollers to free the
offending piece of material and continue rotating at the correct speed.  If the rollers continue to stall in the
'forward feed' or 'reverse feed' position push the RED STOP BUTTON, turn the engine off, remove the ignition
key and investigate.

DISCHARGE CONTROLS

BLOCKAGES

1

DO NOT USE OR ATTEMPT TO START THE CHIPPER WITHOUT THE

PROTECTIVE GUARDING AND DISCHARGE UNIT SECURELY IN

PLACE.  FAILURE TO DO SO MAY RESULT IN PERSONAL INJURY OR

LOSS OF LIFE.

WARNING

DO NOT REACH INTO THE ROTOR HOUSING WITH

UNPROTECTED HANDS. THERE ARE SHARP BLADES AND ANY

SMALL MOVEMENT OF THE ROTOR MAY CAUSE SERIOUS

INJURY.

WARNING

Summary of Contents for TW 160PH

Page 1: ...timberwolf uk com INSTRUCTIONMANUAL TW 160PH WOOD CHIPPER...

Page 2: ...tec Industries Ltd 2015 The content of this publication may not be copied reproduced republished posted broadcast transmitted or used in any way in any medium without the written permission of Entec I...

Page 3: ...s Before Starting 11 Before Using the Chipper 11 Starting the Engine 11 Stopping the Engine 11 Starting to Chip 12 Chipping 12 Blockages 12 Discharge Controls 12 SERVICE INSTRUCTIONS 13 Service Schedu...

Page 4: ...d for operating this machine especially in safe working practices Timberwolf s policy of regularly reviewing and improving their products may involve major or minor changes to the chippers or their ac...

Page 5: ...IMENSIONS 2108 mm 1248 mm with discharge removed 3475mm 2935mm with feed tray folded 1266mm TIMBERWOLF TW 160PH SPECIFICATION Engine type Honda v twin petrol Maximum power 16 4kW 22hp Cooling method A...

Page 6: ...ETY BAR FEED TRAY FUNNEL ROLLER BOX COVER DISCHARGE BUCKET DISCHARGE TUBE BELT GUARD ROTOR HOUSING DISCHARGE CLAMP NUTS LIGHT BOARD CONTROL BOX Both sides ENGINE REFLECTOR REFLECTORS MANUAL CANNISTER...

Page 7: ...SEMBLY BATTERY FAN SECTION x4 HYDRAULIC OIL TANK TOW HEAD ROTOR DRIVE PULLEY FUEL TANK HYDRAULIC PUMP HYDRAULIC PUMP BELT ADJUSTER ENGINE SHAFT BELT TENSION ADJUSTER ENGINE PULLEY HYDRAULIC OIL FILTER...

Page 8: ...he skin This may lead to respiratory problems or even cause serious poisoning Check the material to be chipped before you start Avoid confined spaces and use a face mask if necessary Be aware when the...

Page 9: ...lways keep clear of the chip discharge tube Foreign objects may be ejected with great force Always ensure protective guarding is in place before commencing work Failure to do so may result in personal...

Page 10: ...ood quality ear protection Guaranteed Sound Power 117dB A As required by Annex III of Directive 2000 14 EC Noise Emission in the environment by equipment for use outdoors NOISE TEST MACHINE TW 160PH N...

Page 11: ...ound When reversing the chipper the short wheel base will react quickly to steering Always check the discharge is tight before moving Keep tyre pressures inflated to 2 2 bar or 32 psi Check wheel nuts...

Page 12: ...ough BLUE BUTTON reverse feed allows you to back material out of the rollers The rollers will only turn in reverse as long as you keep pressing the button All Timberwolf TW 160 machines have a full pr...

Page 13: ...l out button until it returns to its original position turn the ignition key back to the off position before restarting the machine BLADE WEAR The most important part of using a wood chipper is keepin...

Page 14: ...ROLLERS SHOULDSTOP PRESS THE GREEN PANEL AGAIN THE ROLLERS SHOULD RUN PRESS THE EMERGENCY RED BUTTON THE ROLLERS SHOULD STOP PRESS THE BLUE PANEL THE ROLLERS SHOULD NOT TURN PULL TO RESET THE RED BUTT...

Page 15: ...aterial into the feed funnel STARTING TO CHIP ROTATION Slacken nut using 1 integral handle Rotate tube 2 Retighten nut 3 BUCKET ANGLE Adjust the bucket to the desired angle using the handle provided C...

Page 16: ...otal service and maintenance of Timberwolf wood chippers You are strongly advised to take your chipper to an authorised agent for all but the most routine maintenance and checks Timberwolf accepts no...

Page 17: ...se the roller box slides OR AS REQUIRED SEE PAGE 20 Grease the roller spline and bearing OR AS REQUIRED SEE PAGE 20 Clean air filter element DEPENDING ON WORKING ENVIRONMENT Check for tightness all nu...

Page 18: ...to the terminals to prevent corrosion The lifting eye is designed to lift the machine s weight only Do not use hoist hook directly on the lifting eye use a correctly rated safety shackle Inspect the l...

Page 19: ...rge into drains or rivers In case of fire in combustion the product emits toxic fumes extinguish with alcohol or polymer foam carbon dioxide or dry chemical powder Wear self contained breathing appara...

Page 20: ...as stopped rising for two hours 5 Maintenance Keep the battery clean and dry Use a moist anti static cloth only to wipe the battery otherwise there is a danger of explosion Do not open the battery Rec...

Page 21: ...s from the blade Grasp the blade by the flat edges while wearing heavy duty gloves 9 Withdraw the blade from the rotor 10 Clean the back surface of the blade blade bolts and blade area of the 11 rotor...

Page 22: ...install a new filter element and refit 7 the black screw cap to the filter housing ensuring o ring remains in place 2 1 4 NOTE This is a non adjustable air breather filter 2 3 TENSION HYDRAULIC PUMP...

Page 23: ...ning 3 and rollers are turning to distribute the grease evenly DO NOT USE GRAPHITE BASED GREASE Both front and rear bearings are greased by nipples A and B The top 4 and bottom roller splines are grea...

Page 24: ...es come with peace of mind built in Our no nonsense warranty is your guarantee of your Timberwolf wood chipper not letting you down Your warranty statement is included in your manual pack Please ensur...

Page 25: ...TW 160PH DECLARATION OF CONFORMITY 22 51 C190 0013 11 04 2019...

Page 26: ...TW 160PH IDENTIFICATION PLATE 23 51 C190 0013 11 04 2019 EXAM PLE...

Page 27: ...instruction manual may lead to death or serious injury Lifting eye is designed to lift the machine s weight only Do not use hoist hook directly on lifting eye Use correctly rated safety shackle only...

Page 28: ...ed particles Danger Do not use this machine without the discharge unit fitted failure to comply may result in serious inury or damage Danger Autofeed system fitted Rollers may turn without warning Whe...

Page 29: ...TW 160PH ELECTRICAL PARTS LOCATOR 26 51 C190 0013 11 04 2019 Control Box Switches x 2 Safety Bar Switch Funnel Loom Connector D C V Speed Switch Spark Plug Inductive Sensor...

Page 30: ...TW 160PH CIRCUIT DIAGRAM 27 51 C190 0013 11 04 2019 CIRCUIT DIAGRAM FOR 160 PETROL VERSION Document no 160 CD Issue 2...

Page 31: ...TW 160PH CIRCUIT DIAGRAM 28 51 C190 0013 11 04 2019 CIRCUIT DIAGRAM FOR 160 PETROL VERSION Document no 160 CD Issue 2...

Page 32: ...TW 160PH HYDRAULIC LAYOUT 29 51 C190 0013 11 04 2019 CO73 105 BOTTOM MOTOR PUMP TANK CO73 104 CO73 103 CO73 102 CO73 100 CO73 101 FILTER DCV Hose kit No CO73 106 TOP MOTOR...

Page 33: ...manual 6 Tension gauges are available from Timberwolf spares quoting part no 18091 Rotor Pulley Engine Pulley Belt Tensioner Rotor Pulley ROTOR BELTS PUMP BELTS TIPS ON BELT TIGHTENING There will norm...

Page 34: ...very check Inspected by Date Hours Invoice number Signature Next service due Authorised dealer stamp 50 HOUR WARRANTY SERVICE CHECK Date Hours Invoice number Signature Next service due Authorised deal...

Page 35: ...gnature Next service due Authorised dealer stamp Date Hours Invoice number Signature Next service due Authorised dealer stamp Date Hours Invoice number Signature Next service due Authorised dealer sta...

Page 36: ...39 ELECTRICAL LAYOUT 40 ENGINE 41 FUNNEL 42 FUEL TANK 43 HYDRAULIC TANK 44 HYDRAULICS 45 ROLLER BOX 46 ROLLER SLIDES 47 ROTOR 48 ROTOR HOUSING 49 DECALS 50 THE FOLLOWING ILLUSTRATIONS ARE FOR PARTS ID...

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Page 43: ...51 C190 0012 11 04 2019 Item Part No Part Name Q ty 1 P2818 Funnel Loom 1 2 P2817 Engine Loom 1 3 1638 No Stress Sensor 1 Item Part No Part Name Q ty 4 P2513 VE Battery Cable 1 5 P2512 VEBattery Cable...

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Page 53: ...TW 160PH 50 51 C190 0012 11 04 2019 670 8 5 0 K G M AX 1849 18393 18438 TIMBERWOLF TW 160PH P652 P637 2949 P650 P2837 2801 2800 1662 P655...

Page 54: ...TW 160PH 51 51 C190 0012 11 04 2019 C192 0103 3013 1661 2801 x2 P651 1399 P691 P656 P653 P654 616 2800 P2837 TIMBERWOLF TW 160PH 117 dB L WA 95 dB L Aeq P637 3022 1363 4009...

Page 55: ...timberwolf uk com Timberwolf Wood Chippers Shredders Tomo Industrial Estate Stowmarket Suffolk IP14 5AY United Kingdom T 44 1449 765809 E info timberwolf uk com W timberwolf uk com...

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