Tiger WILDCAT JD6105D, Mounting And Operating Instructions

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ASSEMBLY
Assembly Section 2-3
DRIVESHAFT AND FRONT PUMP MOUNTING
Install driveshaft into the crankshaft adapter.
Slide splined driveshaft coupler onto the pump driveshaft. Install the pump onto the mounting
bracket. NOTE: the pump is offset to one direction and the pump should be installed with the
offset side on top. Install hardware for securing pump to the pump mount, DO NOT tighten.
Install pump and align so that splined coupling can be moved (FREE PLAY) back and forth
by hand. Rotate coupler and check free play every 1/4 turn. Tighten pump mounting bolts in
succession, rechecking for spline coupling free play. Remove the pump mounting bracket bolts
one at a time and apply a thread locking agent. Tighten these bolts in succession, again check-
ing for free play in the driveshaft. After all bolts are torqued, the end play on the driveshaft
should be 1/16” to 1/8”, and coupler should move freely with hand pressure. If end play is less
than 1/16”, grind the end of the shaft to achieve the proper end play. If there is more than 1/4” of
end play, return the shaft with specifications for a longer shaft.
CAUTION: DO NOT START THE TRACTOR UNTIL ALL HOSES ARE ATTACHED, TANK
IS FILLED WITH PROPER OIL AND BALL VALVES ARE OPEN! STARTING AT THIS TIME
WILL CAUSE SERIOUS DAMAGE TO THE PUMP.
(ASM-C-0091)
POLYCARBONATE SAFETY WINDOW
NOTE : Installing a boom mower requires that all right side windows be replaced or
shielded by a lexan safety window. In most cases this should be done before mounting the
mainframe. Carefully remove the existing right side cab windows, to be replaced with the
matching polycarbonate windows provided.
Clean all of the surfaces around the window opening, once the right side windows are
removed. Peel back the protective paper from the area around the window that will contact the
window frame. Apply a bead of urethane window adhesive, supplied in kit, around the window
opening. Carefully position the new window into position. Fill the remainder of the gap around
the window with the adhesive to finish. Be sure to follow the instructions on the adhesive label
when installing window.
Next, install the upper and lower door hinges along with the existing cab door hinges.
To do this, you will remove the existing hinge hardware and install the existing hardware on the
polycarbonate as shown in the Parts Section. Set the safety screen assembly on the hinges and
attach the door to the tractor frame. Install the brackets with the hardware shown in the Parts
Section. Assemble the rod with the vibration isolator and nuts and attach them to the brackets.
Adjust the vibration isolator on the upper and lower brackets to achieve a good fit with the
window.
(ASM-JD-0061)
MAINFRAME INSTALLATION
With an overhead hoist and / or jack-stands, raise one side of the frame up to the correctly
matching mounting holes. Install capscrews and other hardware to secure the sides of the
mainframe to the tractor casting, as shown on the tractor mount kit page in the Parts Section.
DO NOT tighten at this time. Remove the capscrews one at a time and apply a thread locking
agent. Reinsert the capscrews and tighten / torque to values noted in the torque chart located in
the Maintenance Section of this manual.
(ASM-C-0003)