Tiger BENGAL JD6110-30M/R T4F Mounting And Operating Instructions Download | Manualshive

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MAINTENANCE

Boom

Maintenance Section 4-16

©2020 Alamo Group Inc.

MAINTENANCE

DRIVESHAFT YOKE, U-JOINT STUB SHAFT

WIth engine stopped, inject Lithium-Complex
extreme pressure grease conforming to NLGI2-ISO
320 specifications into universal joints and slip yoke
until grease appears at the seal. Grease them daily
or every 8 hours.

GREASING THE BOOM SWIVEL

Locate the zerks on the main swivel boss (if
applicable), main boom pivot boss (if applicable)
and on both ends of the boom swivel cylinder.
Inject Lithium-Complex Extreme Pressure grease
conforming to NLGI2-ISO 320 specification until
grease begins to protrude from ends.

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Summary of Contents for BENGAL JD6110-30M/R T4F

Page 1: ...MOUNTING AND OPERATING INSTRUCTIONS BENGAL BRUTE ASSEMBLIES JD6110 30M R T4F 06011037 Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 www tiger mowers com Curren...

Page 2: ...FKDQFH RI DFFLGHQWV BEFORE YOU START 5HDG WKH VDIHW PHVVDJHV RQ WKH LPSOHPHQW DQG VKRZQ LQ WKLV PDQXDO 2EVHUYH WKH UXOHV RI VDIHW DQG XVH FRPPRQ VHQVH READ AND UNDERSTAND THIS MANUAL Non English spea...

Page 3: ...be used to help lift and line up boom arm fitting Connect end of primary boom arm to swivel with horizontal pin Total time for assembly is 1 1 2 hours Take out 4 bolts in stow plate and slide to far...

Page 4: ...to side of swivel Run 1 lines on bottom 2 spaces of clamp and run 1 4 lines on top space Measurement is 38 for 1 lines clamp to clamp Match 1 4 Connect 1 hoses Wrap hoses in teflon wrap Wrap is locate...

Page 5: ...ooting section Tractor or Truck chassis Contact vehicle dealer If unable to correct the problem yourself contact your local Tiger Dealer after gathering Machine model _______________________ Serial nu...

Page 6: ......

Page 7: ...ON______________________________ 4 PARTS SECTION______________________________________ 5 COMMON PARTS SECTION____________________________ 6 WARRANTY INFORMATION_____________________________ 7 This sym...

Page 8: ......

Page 9: ...Safety Section 1 1 2015 Alamo Group Inc SAFETY SECTION...

Page 10: ...equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DE...

Page 11: ...offs overhead obstructions power lines debris and foreign objects Avoid backing up while mowing vision may be limited severe damage or injury can occur DO NOT run tractor in enclosed building without...

Page 12: ...r lines LIFTED Equipment can fall from mechanical or hydraulic failure or inadvertent Control Lever movement TO AVOID EQUIPMENT FALLING while working near or under lifted boom components and Mower Hea...

Page 13: ...BRICATE yoke spring locking collar to ensure it freely slides on PTO shaft SECURELY seat yoke locking balls in PTO shaft groove PUSH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to...

Page 14: ...hains and metal objects can be thrown or swing outside deck with great velocity 1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION INSPECT for and...

Page 15: ...se door immediately after cutting limb DO NOT push mower head down onto material to cut it use the front tips of the mower blades to cut into the material DO NOT operate mower when mower is in transpo...

Page 16: ...ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat NEVER ALLOW RIDERS on tractor or implement When not mowing stow Boom an...

Page 17: ...g ALWAYS REPLACE GUARDS that have been removed for service or maintenance Do Not use PTO or PTO guard as a step TO AVOID broken driveline during operations CHECK driveline for proper length between PT...

Page 18: ...from rotating blades drivelines and parts until all moving elements have stopped DO NOT put hands or feet under mower decks STOP rotating BLADES disengage mower switch and PTO and wait for blade to st...

Page 19: ...leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS ALWAYS WEAR safety glasses and impenetrable gloves USE paper or cardboard to sea...

Page 20: ...and obstructions CALL 811 and 1 800 258 0808 for identify buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire R...

Page 21: ...mirrors and implement transport for clear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING Store Boom and Mower in transport positions and engage transport loc...

Page 22: ...olvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components DO NO...

Page 23: ...hafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Tiger specifications Non genuine will fit parts do not consistently meet these specifications T...

Page 24: ...g Tiger cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Con...

Page 25: ...lector 5 4240006 1 REFLECT Amber Reflector 6 D668 1 INSTRUCT Lubrication Chart 7 33224 1 DANGER Blades Thrown Object 8 D619 1 WARNING Blade Rotation 9 1 LOGO Made in the USA 10 1 LOGO Tiger Genuine Pa...

Page 26: ...Thrown Object 4 D637 1 WARNING Disconnect Hydraulic Solenoid 5 1 LOGO Tiger Logo 6 00758194 1 WARNING Pinch Point Hazard 7 1 LOGO 50 Logo 1 LOGO 63 Logo 8 D646 1 DANGER Guard Missing Do Not Operate 9...

Page 27: ...SAFETY BOOM Safety Section 1 19 2015 Alamo Group Inc SAFETY...

Page 28: ...SAFETY BOOM Safety Section 1 20 2015 Alamo Group Inc SAFETY...

Page 29: ...SAFETY BOOM Safety Section 1 21 2015 Alamo Group Inc SAFETY...

Page 30: ...SAFETY BOOM Safety Section 1 22 2015 Alamo Group Inc SAFETY...

Page 31: ...SAFETY BOOM Safety Section 1 23 2015 Alamo Group Inc SAFETY...

Page 32: ...the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintaine...

Page 33: ...Assembly Section 2 1 ASSEMBLY SECTION JD6110 30M R BENGAL BRUTE T4F...

Page 34: ...Tiger mower Refer to the Parts Section of this manual for detailed illustrations to locate all parts ASM C 0001 TRACTOR PREPARATION A Remove right and left hand steps B Disconnect battery cables from...

Page 35: ...ll need to order the correct pulley washer and bolt from John Deere PARTS REQUIRED TO PURCHASE FROM JOHN DEERE Pulley from JD R516320 Washer from JD R517237 Bolt from JD R516648 Torque on the pulley b...

Page 36: ...unt Next install pump After pump is secured install driveshaft in to pump shaft The end of driveshaft should be no more than 1 2 away from contact with pump housing Tighten crimping bolt on driveshaft...

Page 37: ...tractor cab by removing hinge pins Also remove rear right side window 2 Remove the existing hardware and discard factory glass door and window 3 Place small bead of adhesive seal in the bottom of the...

Page 38: ...touch metal surfaces during application If tip of nozzle becomes clogged cut off tip as required If female threads are contaminated or rusty clean threads by using a thread chaser prior to installati...

Page 39: ...ed tubes running along the right side of the tractor The John Deere part shown should be replaced with the provided Tiger part This is part 06411947 for 6145 55M R tractors and part 06412417 for 6110...

Page 40: ...olored RED BLACK and ORANGE IMPORTANT The hot wire will be the RED wire or the ORANGE wire ALWAYS test these wires to determine which is which The hot wire needs to be capped Attach connector 34538 to...

Page 41: ...type of connector you are assembling ASM C 0009 HYDRAULIC PORTS These ports are located at the rear of the tractor under the lift valve where the valve mounting bracket attaches to the tractor The loa...

Page 42: ...or remote valve refer to the Hydraulic Ports illustration and the Parts Section pages for the position of the load sense port Locate the plug on the tractor rear remotes for the load sense and remove...

Page 43: ...the main and secondary boom cylinders This check valve allows oil to free flow into the gland end of the main and secondary boom cylinders but restricts flow out of the cylinder thereby providing prop...

Page 44: ...CK SWITCHBOX MOUNTING Locate the two holes in the right front corner of the cab frame These will be the mounting holes for the two mounting bolts of the switchbox bracket See picture below Mount the b...

Page 45: ...est where the hole passes through the armrest bracket A 1 2 hole must be drilled through the armrest so that the bracket can be secured After the initial 1 2 hole is drilled on the inside of the armre...

Page 46: ...tuator or if the spool position is greater than that specified by the signal voltage from the joystick the actuator will fault out and shut down An active fault condition causes the actuator to drive...

Page 47: ...less than 30 or greater than 62 for the Deck Roll function Note these initial settings for the Deck Roll function should prevent the spool from shifting into float After making this first adjustment...

Page 48: ...n DECK ROLL A Port Deck Out 7 9 Seconds Raise main boom to vertical extend secondary boom out slightly so that deck can be articulated without contacting the main boom and roll deck in until deck cyli...

Page 49: ...ASSEMBLY Assembly Section 2 17 BOOM JOYSTICK DIAGRAM ASM C 0082A...

Page 50: ...and the mainframe Connect the hoses to the brake valve Assemble the swivel clamp and place the return hose for the motor in the middle and the pressure line on the bottom Place the 1 4 hoses in the to...

Page 51: ...filter gauge into the filter housing so that it points to the rear of the tractor and is clearly visible to the operator The tank breather cap is ready for use as the tank is filled Some of these item...

Page 52: ...m arm first being careful not to pinch the tubes Place the other tubes outside of the first tubes Snug all clamp bolts but do not tighten Check all tubes for correct alignment and that none are pinche...

Page 53: ...ide of the hydraulic reservoir and install the temperature sensor using thread sealing tape Run the white wire from the s sensor post of the gauge to the temperature sensor on the hydraulic reservoir...

Page 54: ...he holes with those of the axle brace Now install all attaching hardware as shown in the Parts Section loosely to allow for the alignment with the left and right axle brace Tighten torque all hardware...

Page 55: ...actor Secure it with the horizontal hinge pin Secure the hinge pin in the boss with capscrews etc see Parts Section Attach the butt end of the main boom cylinder to the swivel with the cylinder pin an...

Page 56: ...k you must actuate the lift valve handles several times to relieve any pressure in the lines Before operating the mower the cutter head and boom should be slowly moved throughout the full range of mot...

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Page 73: ...n is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are n...

Page 74: ...fety decals are in place and legible The mounting frame bolts are in place and tight The boom connection bolts pins are tight There are no cracks in boom The hydraulic cylinders pins are tight The hyd...

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Page 103: ...Maintenance Section 4 1 2020 Alamo Group Inc MAINTENANCE SECTION...

Page 104: ...raulic reservoir sight gauge etc Take the required action to correct any problems immediately Release of energy from pressurized systems may cause inadvertent actuation of cylinders or sudden release...

Page 105: ...repair work SBM 6 Always disconnect the wire leads from the mower pump solenoid before performing service on the Tractor or Mower Use caution when working on the Tractor or Mower Tractor engine must...

Page 106: ...t grease until it appears at end Hydraulic Fittings Check for leaks Tighten when needed Do Not use hands to check for leaks see maint precautions Knives Check Inspect for missing or damaged knives cha...

Page 107: ...Pressure Change Change after first 50 Filter hours only then every 10 micron filter 500 hours or yearly MONTHLY OR EVERY 150 HOURS ITEM SERVICE COMMENTS Hydraulic Fluid Level Check Add as needed Hyd T...

Page 108: ...2 Make sure valves are open 3 Low oil level 3 Check hyd tank and fill 4 Line leak 4 Check all fittings and lines re tighten or replace 5 Electronic 5a Without the tractor running turn solenoid faulty...

Page 109: ...edle nose vise grip to pull spool valve body from block Check block and spool for contaminants and scratches Clean parts or replace if scratched 2 Suction lines 2 Check for kinks or obstruction in obs...

Page 110: ...MAINTENANCE Boom Maintenance Section 4 8 2020 Alamo Group Inc MAINTENANCE...

Page 111: ...Rear Gearbox Grease PAO Synthetic Extreme Mobil SHC 75W 90 Pressure Gear Lube Mobil 1 Synthetic Gear Cutter Shaft Ground Grease Lithium Complex Mobilgrease CM S Roller Shaft Flail Gun Extreme Pressure...

Page 112: ...aps and Detergents Windex 1 Top Job 2 Joy 2 Mr Clean 2 Fantastik 3 Formula 409 4 Sumalight D12 Brucodecid Organic Solvents Butyl Cellosolve Kerosene Hexel F O 554 Naphtha VM P grade Neleco Placer Turc...

Page 113: ...side of the tank Do not overfill The reservoir has been overfilled when oil is visible in the upper sight glass If tank has too much oil the excess may be expelled through the pressurized breather If...

Page 114: ...end of cuttershaft s these are located on the bearing cover Normal conditions require one or two pumps in each bearing using Lithium Complex Extreme Pressure grease confirming to NLGI2 ISO 320 specifi...

Page 115: ...e seal failure ADJUSTING CHECKING BELT TENSION To adjust belt tension or replace belts on flail cutter head remove four bolts that secure the belt cover and remove cover The hex nuts shown below can b...

Page 116: ...e begins to protrude from ends DECK STOP ADJUSTMENT On boom flail loosen locking nut Turn adjustment bolt in and run deck cylinder out to full extension Adjust bolt out until the head just touches the...

Page 117: ...IVE SHAFT COUPLER With engine stopped ensure driveshaft alignment by grasping coupler and sliding back and forth Coupler should slide freely with approximately 1 8 of end play If coupler does not slid...

Page 118: ...ecifications into universal joints and slip yoke until grease appears at the seal Grease them daily or every 8 hours GREASING THE BOOM SWIVEL Locate the zerks on the main swivel boss if applicable mai...

Page 119: ...ntil grease begins to protrude from ends This procedure is to be used on the main boom cylinder secondary boom cylinder deck pivot and swivel cylinders daily or at 8 hour intervals BALL VALVES The bal...

Page 120: ...top of the mower Follow the color coding on the hydraulic hoses and fittings to make sure the motor and hydaulics hoses are assembled properly Connect the red hose connection only to red fitting Conn...

Page 121: ...ipment or property 1 The bolts that attach the disk to the spindle must be grade 8 These 5 8 inch bolts are to be torqued to 204 dry or 184 ft lbs lubricated with Loctite 271 2 A thread locking agent...

Page 122: ...weld or hard face blades Failure to replace worn or damaged blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily...

Page 123: ...worn areas or If a Pin or D Ring has gouges or chipped areas Failure to replace abnormally worn pins or D Rings may lead to catastrophic failure and ejection of the broken part which may cause serious...

Page 124: ...hich may cause serious bodily injury or death Always replace blades in sets Blades that are damaged may indicate severe service or abuse If one blade is worn or damaged other blades on the same shaft...

Page 125: ...d areas or If Bushing fits loose in the Rotor Shaft Failure to replace abnormally worn bolts or bushings may lead to catastrophic failure of the blades and ejection of the broken part which may cause...

Page 126: ...Always replace the knife bolts when replacing the knives DO NOT REUSE THE KNIFE BOLTS OR NUTS 9 Assemble knives bushings bolts and nuts as shown in Parts Section of the manual 10 Install the locking...

Page 127: ...eely DO NOT re use the locking hex nuts for mounting the knives If hex nut become loose or require removal for knife replacement or any other reason they must be discarded and replaced with new nuts K...

Page 128: ...MAINTENANCE Boom Maintenance Section 4 26 2020 Alamo Group Inc MAINTENANCE THE SPINDLE ASSEMBLY See the diagram below for identification of spindle parts while servicing...

Page 129: ...ng section for bearing adjustment 9 Position the spindle housing horizontally with the drain hole oriented up Grease through the zerk with Tiger Spindle Lubricant part number 06540000 until the grease...

Page 130: ...off Use extreme care Oil must be cool and the technician should stand to the side to prevent exposure to any hydraulic oil Always consult the Material Safety Data Sheet and wear any required Personal...

Page 131: ...b or 104ft lb if you use an extension 7 Install the bearing and top string guard on the drive side 8 Center the cuttershaft between the string guards Use Loctite 271 or equivalent and torque 95ft lb o...

Page 132: ...MAINTENANCE Boom Maintenance Section 4 30 2020 Alamo Group Inc MAINTENANCE...

Page 133: ...ting hardware and Loctite 271 6 Slide bearing ground roller bracket assemblies onto stub shafts of ground roller 7 Install ground roller brackets onto flail bonnet using existing hardware 8 Insure tha...

Page 134: ...paper or cardboard Tighten fittings or replace hoses immediately _______ Knives Inspect for missing or damaged knives change only complete sets as needed _______ Belts Check tighten replace belts as...

Page 135: ...PARTS SECTION JD 6110 30M R T4F BENGAL BRUTE...

Page 136: ...PORTIONAL LIFT VALVE MOUNT 10 JOYSTICK AND SWITCHBOX MOUNT 12 CABLE MANUAL LIFT VALVE 5 SPOOL 14 5 SPOOL CABLE CONTROL MOUNT 16 POLYCARBONATE SAFETY WINDOW 18 BOOMREST REAR STOW 19 FRONT AXLE STABILIZ...

Page 137: ...PARTS ORDERING GUIDE 2016 Alamo Group Inc Parts Section 3 JD6110 M R T4F BENGAL BRUTE...

Page 138: ...TRACTOR MOUNT KIT 2019 Alamo Group Inc Parts Section 4 JD6110 M R T4F BENGAL BRUTE...

Page 139: ...2 NYLOCK NUT 3 8 NC 16 06505127 1 PLUG SAE 20 17 06505077 1 CAP BREATHER 1 5 8MB 18 TF4888 1 STREET ELBOW 1 8 19 6T0649 1 FILTER GAUGE 20 22016 16 FLATWASHER 3 8 GR8 21 06412418 1 SUPPORT TANK 0638008...

Page 140: ...TRACTOR MOUNT KIT HYDRAULICS 2016 Alamo Group Inc Parts Section 6 JD6110 M R T4F BENGAL BRUTE...

Page 141: ...1 1 2 X 110 14 TF4852 2 FLANGE KIT 20 16 1 PUMP REFER TO TRACTOR MOUNT KIT PAGE 17 06500549 1 HOSE 1 X 87 18 34076 1 CLAMP KIT 1 19 34626 1 TUBE CLAMP BRACKET 20 1 BRAKE VALVE REFER TO TRACTOR MOUNT...

Page 142: ...BOOM MOUNT KIT 2019 Alamo Group Inc Parts Section 8 JD6110 M R T4F BENGAL BRUTE...

Page 143: ...NFRAME TB JD6110M T4F 3 33880 18 FLATWASHER 3 4 GR8 SAE 4 06530237 9 CAPSCREW 3 4 GR8 SAE 5 06531008 9 HEX NUT 3 4 NC GR8 6 06510083 1 VALVE BRAKE SOL 3000PSI 7 22016 2 FLATWASHER 3 8 GR8 8 21644 2 CA...

Page 144: ...ELECTRONIC PROPORTIONAL LIFT VALVE MOUNT 2016 Alamo Group Inc Parts Section 10 JD6110 M R T4F BENGAL BRUTE...

Page 145: ...274 17 33744 3 HOSE 1 4 X 34 18 06503041 2 ADAPTER 5 8 ORB X 1 2 FJX 19 06500855 2 HOSE 1 4 X 294 20 33271 2 ADAPTER 1 2 MOR X 3 8 MJ 21 06510050 2 TRAVEL LOCK 22 34612 2 HOSE 1 2 X 34 23 06500564 1...

Page 146: ...JOYSTICK AND SWITCHBOX MOUNT 2021 Alamo Group Inc Parts Section 12 JD6110 M R T4F BENGAL BRUTE...

Page 147: ...C FLNG GR8 8 21737 1 CAPSCREW 1 2 X 3 NC 9 21727 1 NYLOCK NUT 1 2 NC 10 33359 1 TUBE 11 33355 1 MOUNT BRACKET SWITCH BOX 12 06510196 1 SWITCHBOX DF 13 22014 10 FLATWASHER 1 4 GR8 14 27513 2 CAPSCREW 1...

Page 148: ...ITEM PART NO QTY DESCRIPTION 1 06502038 1 VLV 5SPHSC TRB LS RS 2 21633 2 CAPSCREW 3 8 X 1 3 4 NC 3 06340063 1 PLATE VALVE JD6110 30M R T4F 4 22016 4 FLATWASHER 3 8 2016 Alamo Group Inc Parts Section...

Page 149: ...3206 2 RSTRCTR 0645 25 06503019 2 ADAPTER 1 2 MB X 1 2 FJX 26 06502036 2 VLV CHECK W 06 ORF 27 06500171 2 HOSE 1 2 X 36 28 06503022 1 ELBOW 1 2 FJX X 1 2 MJ90 29 06503011 2 ADAPTER 5 8 MOR X 1 2 MJ 30...

Page 150: ...5 SPOOL CABLE CONTROL MOUNT 2016 Alamo Group Inc Parts Section 16 JD6110 M R T4F BENGAL BRUTE...

Page 151: ...9 6T3951 2 SCREW MACHINE 10 34508 2 WASHER FENDER 10 12 27082B 3 SPACER 13 21635 3 CAPSCREW 3 8 X 2 1 4 NC 14 33534 1 CAPSCREW 10MM X 20MM 1 5P 15 21545 3 CAPSCREW 1 4 X 6 NC 16 21543 1 CAPSCREW 1 4...

Page 152: ...CAPSCREW 8MM X 20MM 1 25P 3 22015 4 FLATWASHER 5 16 4 21581 1 CAPSCREW 5 16 X 1 1 4 NC 5 06490005 1 POLYCARB FRMD DOOR RH 6 06490027 1 POLYCARB FRMD REAR RH 7 06520040 3 BRKT JD POLY RETAIN 8 6T2619 3...

Page 153: ...BOOMREST RS JD6110 T4F 2 06300386 1 AXLE BRACE LH JD6110M T4F RS 3 06300384 1 AXLE BRACE RH JD6110M T4F RS 4 33764 16 FLATWASHER 5 8 GR8 SAE 5 21777 8 NYLOCK NUT 5 8 6 21783 8 CAPSCREW 5 8 x 2 NC 2016...

Page 154: ...FRONT AXLE STABILIZER OPTION 2016 Alamo Group Inc Parts Section 20 JD6110 M R T4F BENGAL BRUTE...

Page 155: ...OSE REFER TO LIFT VALVE PAGE 13 ELBOW REFER TO LIFT VALVE PAGE 14 33880 2 FLATWASHER 3 4 SAE 15 32703 2 CAPSCREW 20MM X 100MM 2 5P 16 33785 1 CYLINDER 1 1 2 X 8 17 06503055 2 ELBOW 1 4 MOR X 3 8 MJ 18...

Page 156: ...EL SPACER ITEM PART NO QTY DESCRIPTION 1 AL156779 1 SPCR WHL JD 1 732 2 06400919 1 RING SPACER WHEEL JD 3 6T2548 16 CAPSCREW 20MM X 60MM 2016 Alamo Group Inc Parts Section 22 JD6110 M R T4F BENGAL BRU...

Page 157: ...SCRIPTION 1 06530213 3 CAPSCREW 7 8 X 16 NC GR8 3 THRD 2 06533000 6 FLATWASHER 7 8 GR8 3 32517 1 WHEEL WEIGHT 1700 4 06400410 4 SPACER 5 06531000 3 HEX NUT 7 8 NC GR8 2016 Alamo Group Inc Parts Sectio...

Page 158: ...NOTES 1 2016 Alamo Group Inc Parts Section 24 JD6110 M R T4F BENGAL BRUTE...

Page 159: ...COMMON LEGAL REAR STOW T4 PARTS SECTION Common Section 6 1...

Page 160: ...AKDOWN 34 3IN X 18IN WELDED CYLINDER BREAKDOWN 35 3 1 2IN X 20IN WELDED CYLINDER BREAKDOWN 36 4IN X 20IN WELDED CYLINDER BREAKDOWN 37 ROTARY MOWER SPINDLE ASSEMBLY 38 PUMP AND GRILL GUARD OPTIONS 40 R...

Page 161: ...PART NAME INDEX TROUBLESHOOTING 61 TROUBLESHOOTING CONTINUED 62 NOTES 63 2015 Alamo Group Inc Common Parts Section 3 COMMON LEGAL REAR STOW T4...

Page 162: ...PARTS ORDERING GUIDE 2015 Alamo Group Inc Common Parts Section 4 COMMON LEGAL REAR STOW T4...

Page 163: ...ON 1 1 1 HOSE TO MAIN BOOM LOWER TUBE 2 1 1 HOSE TO MAIN BOOM UPPER TUBE 3 6 1 4 HOSE TO MAIN BOOM 4 06505085 1 CLAMP KIT 5 35131 1 CLAMP KIT 6 TB3012 1 CLAMP 7 06505021 2 HOSE COVER 2015 Alamo Group...

Page 164: ...BENGAL BRUTE BOOM ASSY T4 2015 Alamo Group Inc Common Parts Section 6 COMMON LEGAL REAR STOW T4...

Page 165: ...689 1 27 06501023 1 GREASE ZERK 1 8 NPT BUSHING 1 1 2ID X 2 MAIN BOOM ARM ASSY BUSHING 1 1 4 ID CYLINDER 5 X 20 ROLLPIN 1 4 X 2 PIN 1 1 4 X 3 3 8 CYLINDER 4 X 20 CLEVIS W SPHERICAL BEARING PIN 1 1 2 X...

Page 166: ...BENGAL BRUTE BOOM HOSES 2015 Alamo Group Inc Common Parts Section 8 COMMON LEGAL REAR STOW T4...

Page 167: ...694 2 HOSE 4X83 4 06500709 4 HOSE 4X142 5 06500690 2 HOSE 4X155 6 06505021 2 HOSE WRAP 7 06505022 1 HOSE WRAP 8 06505024 3 CLAMP KIT 9 6T3200 5 SPLIT HOSE 10 06505019 5 CLAMP KIT 11 LRS BOOM ASSY REFE...

Page 168: ...BOOMREST 2015 Alamo Group Inc Common Parts Section 10 COMMON LEGAL REAR STOW T4...

Page 169: ...ION 1 06310125 1 BOOMREST LRS CT 2 21782 8 CAPSCREW 5 8 X 1 3 4 NC 3 21777 8 NYLOCK NUT 5 8 NC GR8 4 33764 16 FLATWASHER 5 8 GR8 SAE 5 AXLE BRACE REFER TO TRACTOR MOUNT KIT 2015 Alamo Group Inc Common...

Page 170: ...LEGAL REAR STOW RTRY PIVOT ASSY 2015 Alamo Group Inc Common Parts Section 12 COMMON LEGAL REAR STOW T4...

Page 171: ...21 1 PIN 9 21688 1 CAPSCREW 7 16 X 2 3 4 NC 10 21675 1 HEX NUT 7 16 NC 11 21635 3 CAPSCREW 3 8 X 2 1 4 12 21988 3 LOCKWASHER 3 8 13 21625 3 HEX NUT 3 8 14 06520076 5 BEARING 1ID X 1 15 21989 1 LOCKWAS...

Page 172: ...LEGAL REAR STOW FLAIL PIVOT ASSY 2015 Alamo Group Inc Common Parts Section 14 COMMON LEGAL REAR STOW T4...

Page 173: ...HER 3 8 14 21625 2 HEX NUT 3 8 15 06520076 5 BEARING 1ID X 1 16 TB3031 1 DOUBLE HOSE CLAMP USED ON THE 63 FLAIL 16A 31723 1 CLAMP KIT TBF 50 USED ON THE 50 FLAIL 17 CYLINDER REFER TO BOOM ARM ASY 18 S...

Page 174: ...7 2 SKID SHOE RTRY 3 06320162 1 SHIELD 60 RTRY 4 33879 6 CAPSCREW 3 4 X 2 1 4 NF GR 8 5 33880 6 FLATWASHER 3 4 GR 8 SAE 6 21993 6 LOCKWASHER 3 4 GR 8 7 6T2413 6 HEX NUT 3 4 NF GR 8 8 6T1024H5 1 SPINDL...

Page 175: ...154 1 HOSE RETURN LRS ONLY 25 21725 4 HEX NUT 1 2 NC 26 06533004 4 FLATWASHER 1 2 27 6T2290 4 CAPSCREW 5 8X2 NF GR 8 28 33764 8 FLATWASHER 5 8 GR 8 SAE 29 21992 4 LOCKWASHER 5 8 30 6T2408 4 HEX NUT 5...

Page 176: ...2 SKID SHOE 50 RTRY 3 33754 1 SHIELD 50 RTRY 4 33879 6 CAPSCREW 3 4 X 2 1 4 NF GR 8 5 33880 6 FLATWASHER 3 4 GR 8 SAE 6 21993 6 LOCKWASHER 3 4 GR 8 7 6T2413 6 HEX NUT 3 4 NF GR 8 8 6T1024H5 1 SPINDLE...

Page 177: ...RETURN 06500154 1 HOSE RETURN LRS ONLY 25 21725 4 HEX NUT 1 2 NC 26 06533004 4 FLATWASHER 1 2 27 6T2290 4 CAPSCREW 5 8X2 NF GR 8 28 33764 8 FLATWASHER 5 8 GR 8 SAE 29 21992 4 LOCKWASHER 5 8 30 6T2408...

Page 178: ...6T1023R 2 NYLOCK HEX NUT 1 1 8 3 34878 2 SPACER 4 06538000 2 KNIFE MOUNTING BOLT 5 06521001 2 STANDARD KNIFE 6 33764 6 FLATWASHER 7 6T2259 6 CAPSCREW 06770012 BOLT KIT INCLUDES ITEMS 6 7 LOCTITE 8 06...

Page 179: ...00388 1 BAR BLADE TRB 3 06521001 2 KNIFE TRB50 5 8 4 06538000 2 KNIFE MTG BOLT 5 8 SHOULDER 5 06533002 2 FLATWASHER 1 1 8 GR 8 6 6T1023R 2 KNIFE MTG NUT 1 1 8 NF GR8 7 6T2259 6 CAPSCREW 5 8X1 3 4 NF G...

Page 180: ...4 2 STANDARD GRASS KNIFE 5 34685 2 HIGH SUCTION GRASS KNIFE OPTIONAL 6 34497 2 KNIFE MOUNTING BOLT 7 25270 6 FLATWASHER 5 8 GR8 USS 8 6T2259 6 CAPSCREW 5 8 X 1 3 4 NF GR8 6T1825 1 LOCKTITE USED ON ITE...

Page 181: ...LADE RTRY60 3 6T1023R 2 KNIFE MTG NUT 1 1 8 NYLOCK NF 4 06533002 2 FLATWASHER 1 1 8 GR8 5 06521001 2 KNIFE TRB50 5 8 6 06538000 2 KNIFE MTG BOLT 5 8 SHOULDER 7 33764 6 FLATWASHER 5 8 GR 8 SAE 8 6T2259...

Page 182: ...50IN FLAIL DRIVE ASSEMBLY 2015 Alamo Group Inc Common Parts Section 24 COMMON LEGAL REAR STOW T4...

Page 183: ...ASHER 5 8 16 21775 1 HEX NUT 5 8 17 21732 5 CAPSCREW 1 2 X 1 3 4 18 21990 4 LOCKWASHER 1 2 19 21725 4 HEX NUT 1 2 20 6T2418 1 LOCK NUT 1 2 21 21630 4 CAPSCREW 3 8 X 1 22 21988 4 LOCKWASHER 3 8 23 2201...

Page 184: ...TION 34787 1 FLAIL BOOM 50 BRUSH CPLT ASSY LIGHT BRUSH GRASS 06742133 1 FLAIL BOOM 50 MD GRASS CPLT ASSY MEDIUM BRUSH GRASS 1 TF3003F 1 CUTTER HEAD BONNET 2 TF3004 1 FRONT SHIELD 2015 Alamo Group Inc...

Page 185: ...APSCREW 3 8 X 1 1 4 NC 15 21630 5 CAPSCREW 3 8 X 1 NC 16 6T7031D 4 PLOW BOLT 1 2 X 1 1 2 NC 17 21731 6 CAPSCREW 1 2 X 1 1 2 NC 18 21990 18 LOCKWASHER 1 2 19 21725 10 HEX NUT 1 2 NC 20 TF1040 1 CUTTER...

Page 186: ...50IN FLAIL MOWER ASSY PASS THROUGH KNIVES 2015 Alamo Group Inc Common Parts Section 28 COMMON LEGAL REAR STOW T4...

Page 187: ...G 16 46399 01 24 KNIFE FLAIL FORGED 17 33854 24 CAPSCREW 5 8 X 4 1 2 NC 18 32674 24 HEX NUT 5 8 NC 19 21838 1 CAPSCREW 3 4 X 3 1 2 NC 20 21825 1 HEX NUT 5 8 NC 21 21732 8 CAPSCREW 1 2 X 1 3 4 NC 22 21...

Page 188: ...63IN FLAIL DRIVE ASSEMBLY 2015 Alamo Group Inc Common Parts Section 30 COMMON LEGAL REAR STOW T4...

Page 189: ...FLANGE KIT 15 30308 1 HOSE 1 X 69 PRESSURE 16 30309 1 HOSE 1 X 78 RETURN 17 24724 2 SWIVEL FITTING 18 TF1033 1 GREASE ZERK 19 27580 2 BUSHING 20 28682 1 MOTOR CHANNEL WASHER 21 21732 5 CAPSCREW 1 2 X...

Page 190: ...63IN FLAIL MOWER ASSEMBLY 2015 Alamo Group Inc Common Parts Section 32 COMMON LEGAL REAR STOW T4...

Page 191: ...28700 1 FLAP RETAINING BAR 16 21633 11 CAPSCREW 3 8 X 1 3 4 17 21988 28 LOCKWASHER 3 8 18 28701 2 DEFLECTOR FLAP 19 21625 28 HEX NUT 3 8 20 TF1045B 2 GROUND ROLLER STUB SHAFT 21 6T2330 8 CAPSCREW 7 16...

Page 192: ...34575 1 LOCK NUT 1 14 UNS TORQUE TO 315 FT LB 6 34576 1 SPACER 7 34577 1 CHECK VALVE KEPNER 8 06501633 1 ORIFICE 9 33761 1 SEAL KIT PACKING ITEMS 12 THRU 19 10 2 GREASE ZERK 12 1 O RING 13 1 CAST IRON...

Page 193: ...N 06501023 HYDRAULIC CYLINDER COMPLETE 1 06501561 1 ROD 2 06501562 1 TUBE WELDMENT 3 06501552 1 PISTON 4 06501563 1 CYLINDER HEAD 5 06501554 1 CLEVIS 06501564 SEAL REPAIR KIT ITEMS 6 THROUGH 12 2015 A...

Page 194: ...PTION 06501024 HYDRAULIC CYLINDER COMPLETE 1 06501565 1 ROD 2 06501566 1 TUBE WELDMENT 3 06501567 1 PISTON 4 06501568 1 CYLINDER HEAD 5 TB3033 CLEVIS 06501569 SEAL REPAIR KIT ITEMS 6 THROUGH 12 2015 A...

Page 195: ...ULIC CYLINDER COMPLETE 1 06501556 1 ROD 2 06501557 1 TUBE WELDMENT 3 06501558 1 PISTON 4 06501559 1 CYLINDER HEAD 5 6T0172 1 CLEVIS 5A 30172 CLEVIS FOR EXTENDED BOOM 06501560 SEAL REPAIR KIT ITEMS 6 T...

Page 196: ...ROTARY MOWER SPINDLE ASSEMBLY 2015 Alamo Group Inc Common Parts Section 38 COMMON LEGAL REAR STOW T4...

Page 197: ...SLEEVE 6 6T1011 1 UPPER SEAL SET OF 2 7 6T1012 1 BEARING CONE 8 6T1013 1 BEARING CUP 9 6T1010H 1 SPINDLE HOUSING 10 30570 1 FITTING STREET ELBOW 11 33990 1 GREASE ZERK 12 6T1013H 1 BEARING CUP 13 6T1...

Page 198: ...RIPTION 1 32430 1 UNIVERSAL PUMP GUARD 2 32737 1 UNIVERSAL GRILL GUARD 3 21833 4 CAPSCREW 3 4 X 2 1 4 NC 4 22021 2 FLATWASHER 3 4 5 21993 4 LOCKWASHER 3 4 6 21825 4 HEX NUT 3 4 NC 2015 Alamo Group Inc...

Page 199: ...ER ASSY SAE 10 MICRON 1 28583 4 CAPSCREW 8MM X 25MM 1 25 PITCH 2 06505045 1 COVER 3 06505046 1 SEAL KIT 4 06505047 1 SPRING 5 06505048 1 BYPASS 6 35259 1 FILTER 10 MIC RETURN LINE 7 06505049 1 CAN BOD...

Page 200: ...VE SUB ASSEMBLY 1 06502074 1 END PLATE 1S 06505013 1 END PLATE SEAL KIT 2 5 BONNET 2S 06505042 1 BONNET SEAL KIT 2A 42197 1 MAIN BOOM BONNET 2B 42197 1 SECONDARY BOOM BONNET 2C 42197 1 DECK ROLL BONNE...

Page 201: ...ROLL SECTION 6D 42698 1 BOOM SWIVEL SECTION 6E 06502077 1 SHIELD SECTION 7 5 SPOOL 7A 42697 1 MAIN BOOM SPOOL 7B 42697 1 SEC BOOM SPOOL 7C 4242106 1 DECK ROLL SPOOL 7D 06502073 1 BOOM SWIVEL SPOOL 7E...

Page 202: ...FRONT HYDRAULIC PUMP 2015 Alamo Group Inc Common Parts Section 44 COMMON LEGAL REAR STOW T4...

Page 203: ...4 4 22771 1 GEAR SET 5 23824 4 CAPSCREW 6 06504078 2 SCREW DRIVE 7 22773 4 DOWEL PINS 8 06504077 1 NAMEPLATE 9 22770 2 THRUST PLATE 10 22767 1 PLUG 11 06504075 2 SEAL BK UP 12 06504074 2 SEAL CHAN 13...

Page 204: ...50IN AND 60IN ROTARY MOTOR BREAKDOWN 2015 Alamo Group Inc Common Parts Section 46 COMMON LEGAL REAR STOW T4...

Page 205: ...504091 CAP SCREW TRB50 6 06504078 2 SCREW DRIVE 7 06504092 1 KEY 8 06504093 4 PIN DOWEL 9 06504094 1 NAME PLATE 10 06504095 2 THRPL 11 2961940 1 PLUG ODT 12 2962200 1 RING SNAP 13 06504096 1 O RING 14...

Page 206: ...FLAIL MOTOR BREAKDOWN 2015 Alamo Group Inc Common Parts Section 48 COMMON LEGAL REAR STOW T4...

Page 207: ...8 1 KEY 9 06504045 4 DOWEL PIN 10 1 NAMEPLATE 11 763759 1 THRUSTPLATE 12 2961940 1 PLUG ODT 0 25 13 TF4401 1 SNAP RING 14 06504142 1 LIP SEAL 15 TF4410 2 GASKET SEAL 16 06504046 4 SIDE SEAL 17 0650404...

Page 208: ...33811 1 SWITCH MASTER DECK FLOAT 4 34532 1 SWITCH TRVL LCK 5 6T3923 1 INDICATOR LIGHT ON RED 6 06510193 1 INDICTATOR LIGHT ON GREEN 7 06514006 1 BREAKER 15A SWBX 8 34540 2 STRAIN RELIEF 9 06550043 1 D...

Page 209: ...MANUAL LIFT VALVE SCHEMATIC 2015 Alamo Group Inc Common Parts Section 51 COMMON LEGAL REAR STOW T4...

Page 210: ...13 1 SWITCH SFTY SHIELD 4 34532 1 SWITCH TRVL LCK 5 34540 1 STRAIN RELIEF 3 4 BLACK NYLON 6 6T3923 1 INDICTATOR LIGHT ON RED 7 06514006 1 BREAKER 15A SWBX 8 06550044 1 DECAL SWBX 06510047 9 35226 1 SW...

Page 211: ...ELECTRONIC LIFT VALVE SCHEMATIC REAR STOW 2015 Alamo Group Inc Common Parts Section 53 COMMON LEGAL REAR STOW T4...

Page 212: ...ELECTRONIC LIFT VALVE WIRING DIAGRAM 2015 Alamo Group Inc Common Parts Section 54 COMMON LEGAL REAR STOW T4...

Page 213: ...ULIC TRAVEL LOCK VALVE 2 31329 1 ADAPTER STANDARD BOOM 3 34532 1 SWITCH TRAVEL LOCK 4 MAIN BOOM CYLINDER REFER TO BOOM ASSY 5 HOSE FITTINGS REFER TO BOOM HYD ASSY 6 06510092 1 COIL TRAVEL LOCK 2015 Al...

Page 214: ...SELECTOR VALVE SCHEMATIC 2015 Alamo Group Inc Common Parts Section 56 COMMON LEGAL REAR STOW T4...

Page 215: ...094 2 LOGIC ELEMENT 3 34095 1 RELIEF VALVE 3000 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE 2 POSITION 3 WAY WITH NUT WASHER 6 34091 1 RELIEF VALVE 2600 PSI 34096 2 RELIEF SEAL KIT 34097 1 SOL...

Page 216: ...BRAKE VALVE HYDRAULIC SCHEMATIC 2015 Alamo Group Inc Common Parts Section 58 COMMON LEGAL REAR STOW T4...

Page 217: ...HYDRAULIC TROUBLESHOOTING GUIDE 2015 Alamo Group Inc Common Parts Section 59 COMMON LEGAL REAR STOW T4...

Page 218: ...ELECTRICAL TROUBLESHOOTING GUIDE 2015 Alamo Group Inc Common Parts Section 60 COMMON LEGAL REAR STOW T4...

Page 219: ...TROUBLESHOOTING 2015 Alamo Group Inc Common Parts Section 61 COMMON LEGAL REAR STOW T4...

Page 220: ...TROUBLESHOOTING CONTINUED 2015 Alamo Group Inc Common Parts Section 62 COMMON LEGAL REAR STOW T4...

Page 221: ...WARRANTY SECTION Warranty Section 7 1...

Page 222: ......

Page 223: ...pment is modified or altered in ways not approved in writing by Tiger if repair parts other than genuine Tiger repair parts have been used or if the equipment has been subject to misuse neglect accide...

Page 224: ...al you can help prevent accidents The objective of this manual is to help make you a better operator Remember SAFETY IS YOU Your safety and the safety of those around you depends on YOU Common sense s...

Page 225: ...that each employee uses such Seatbelt while the tractor is moving and 4 Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS...

Page 226: ...Printed in USA Tiger Corporation...

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