TIANJIN BAILI ERTONG MACHINERY QBR3 Operation Manual Download Page 3

1.

 

Product instruction 

1.1 Summary 

QBR3~QBR5 are quarter-turn electric valve actuators (hereinafter referred to as Electric actuator) 

invented by our Company. ThisseriesareclassifiedintoQBR3, QBR4, QBR5 according to the seating 

numbers. Control torque ranges from 600 Nm to 12000Nm. This series can be operated with ball valve, 

butterfly valve whose disc can make a 90°turn, combining an electric valve actuator which controls valve 

open and close. Both single unit control and collective-remote control can be realized. Remote electric 

control and manual operation, electric operation on site can also be realized. This series can be largely 

applied in pipe and valve industrial field.   

This explosion-proof grade for the explosion-proof type product (with Ex) is ExdIIBT4Gb.   

1.2Technicalparameters 

1.2.1

 

This product is in accordance with GB/T24923-2010

Technical Conditions of Basic Type of Electric 

Actuator

, and GB/T24922-2010

Technical Conditions of Explosion-proof Type of Electric Actuator

1.2.2 Power supply: 380V, 50Hz, 3-phase 4-wire system, sine AC; 380V, 50Hz, 3-phase 3-wire system, 

sine AC (For special voltage and frequency, please refer to product’s nameplate and contract.). 

1.2.3 Protection class: IP67. 

1.2.4 Ambient temperature: -20

+70

1.2.5 Relative humidity: be up to 90%

when at 25

1.2.6 Altitude: be up to 1000m. 

1.2.7 Short-time duty: 10mins (rated time). 

1.2.8 Applicable working environment: for basic type, no severe vibration and no strong corrosive medium 

and explosive mixed gas in the operating environment; for explosion-proof type, no strong corrosive 

medium. 

1.2.9 Electric port: total number of M33

×

1.5 is 2; 

1.3Majorstructureandfunction: 

1.3.1 Motor: YDF specialized electric valve motor. This kind of motor complies with 

relatednationalstandardanditstorqueperformancecomplieswithvalve’sloadingperformance. 

1.3.2Reducermechanism: it applies first-class spur gear, first-class worm gear, and first-class NN type 

planetary reducer. 

1.3.3Limitcontrolandpositionindicator: this mechanism is led by out put shaft(90°turns),limit cam, 

pointer(90rotationinonetravel) .Potentiometerisusedtocontrolremoteelectricalsignal,applyingstep-upgearingt

otransfer.(RefertoFig.1) 
1.3.4 Torque control mechanism: it controls the valve according to the output torque set by the electric 

actuator, both in valve open and close direction. Torque signal comes from a axial movement from which 

electrical worm compresses belleville spring.    Torque switches are made of cams.(see Fig.2) 

1.3.5 Manual operation mechanism: manual-electrical switch is automatic. To turn the handwheel while in 

manual operation without switching. Due to QBR5 outputs a big torque value, to add a NGW planetary 

reducer on the manual worm so as to minimize the handwheel’s force. 

1.3.6 Spline joint head: one of QBR serial feature is that spline joint head is mounted in the output shaft, 

which is suitable for the electric actuator to mount on valve in multi-angle. It is easy to be removed and it 

can assist the processing of the stem’s key slot. The spline joint head is suitable for the mounting of valve 

and quarter-turn electric actuator which has mechanical limit output shaft. (The output shaft of this series 

has mechanical limits both on open and close position.) 

1.3.7 Local control buttons: local control buttons, at one side of the handwheel, are responsible for 

Summary of Contents for QBR3

Page 1: ...d this Operation Manual carefully before using this product SM 20 QBR3 QBR5 Quarter turn Electric Valve Actuator Operation Manual Tianjin Baili Ertong Machinery Co Ltd Former Tianjin No 2 General Machinery Factory ...

Page 2: ...Content 1 Product instruction 1 2 Electric wiring 2 3 Product adjusting 3 4 Additional Instruction for Explosion proof product 4 5 Comprehensive test and notice 5 ...

Page 3: ...e medium 1 2 9 Electric port total number of M33 1 5 is 2 1 3Majorstructureandfunction 1 3 1 Motor YDF specialized electric valve motor This kind of motor complies with relatednationalstandardanditstorqueperformancecomplieswithvalve sloadingperformance 1 3 2Reducermechanism it applies first class spur gear first class worm gear and first class NN type planetary reducer 1 3 3Limitcontrolandposition...

Page 4: ...ensure that the cable will not influence other working parts in the control case 2 1 4 Put the sealing ring and gasket into the case s screw hole rotate gland nut and compress sealing ring so as to make it closely contact with cable s edge 2 1 5 Inner grounding and external grounding should be fixed and reliable 2 2 Wiring steps for explosion proof type of electric actuator see Fig 4 2 2 1 Remove ...

Page 5: ... rain leaking into the electric actuator the first two connection patterns are right in the following picture 3 Product adjusting The torque mechanism has been tested and set up before delivered from the factory It complies with the maximum torque value written on the nameplate User does not need to readjust see Fig 2 Besides fasten two mechanical limit screws on the main case body It is better no...

Page 6: ...s gear and make it to be meshed To confirm it is meshed before fasten the screw Take care of the limit position or it would be damaged 3 3Adjustment for the mechanical limit screws A To make sure in which valve position the screw limits before adjusting the mechanical limit screw While turning the valve right is to close the limit screw on the right side is closing limit and the limit screw on the...

Page 7: ... Besides the Manual Operation a copy of electric schematic diagram has been provided User shall strictly follow the terminal diagram while wiring Wiring lug shall be applied The wiring lug shall not exposed or loosened Uplift the plastic jacket of the wiring lug same direction to make sure an appropriate leakage distance Any electric conductor cannot be left in the wiring case 5 Comprehensive test...

Page 8: ...inal protection function in the above conditions 2 At the end of operation replace the cover When fastening the clamp nuts at wire inlet and outlet make sure that no adverse elements such as severe damp water and dust etc that could weaken protective performance left in the inner space 3 In the course of mounting covers make sure that rubber seal rings are not damaged and fasteners are securely sc...

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