ThyssenKrupp TW63 Operating Manual Download Page 5

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PERATING

ANUAL

TW63

ThyssenKrupp Aufzugswerke GmbH

Table of Contents

1.2 Safety instructions

Product description

2.1 Description

2.2 Functional description

Technology

3.1 Technical data

3.2 Dimensions of machine

3.3 Dimensions of machine base frame (optional)

3.4 Encoder

Transport and storage

Mounting the machine

5.1 Connecting the gear drive motors

5.2 Terminal connecting plan for DEE motor and magnetic

clamps

5.3 Terminal connecting information for motors complying with

BV 6531 - 21

5.4 Terminal connecting information for motors complying with

BV 6531 - 22

5.5 Terminal connecting information for VFD motors

5.6 Fitting the rope guard for traction sheave

Commissioning

6.1 Emergency operation

Maintenance / Service

7.1 Lubrication

7.2 Checking the backlash

7.3 Replacing brake shoes

7.4 Setting braking deceleration

7.5 Setting brake shoe stroke and armature base plate

7.6 Traction sheave replacement

7.7 Motor replacement

7.8 Checking for escaping grease / oil

Special versions (optional)

8.1 Brake monitoring circuit

Appendix

9.1 Blocking clamp

9.2 Tightening torques - tightness values

09-2012

Summary of Contents for TW63

Page 1: ...ThyssenKrupp Aufzugswerke Operating Manual Drive TW63...

Page 2: ......

Page 3: ...l give rise to prosecution Right to make changes of a technical nature reserved We expressly reserve the right to make changes of a technical nature for the purpose of improving our products or enhanc...

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Page 5: ...ors complying with BV 6531 21 28 5 4 Terminal connecting information for motors complying with BV 6531 22 29 5 5 Terminal connecting information for VFD motors 30 5 6 Fitting the rope guard for tracti...

Page 6: ...sons due to electrical current Hazard warnings must always be observed Warning This symbol warns against imminent danger Nonobservance can lead to physical injury or extensive damage to property Warni...

Page 7: ...ulations regarding work safety and accident prevention and have been instructed in handling the assembly have read the chapter on safety and the warnings in this operating manual Note Check the safety...

Page 8: ...any damage arising from such use and any damage arising due to operator errors Proper use in line with the intended purpose also includes observance of all instructions in the operating manual and ad...

Page 9: ...e null and void Dangers in handling the TW63 The traction sheave and the handwinding wheel of the TW63 are designed without a safety cover and may only be used in an enclosed room It must be ensured w...

Page 10: ...ing 5 Armature base plate 13 Rope guard carrier 6 Brake shoe 14 Brake monitoring switch 7 Traction sheave 15 Motor terminal box 8 Disc on the traction sheave shaft 16 Brake magnet Versions The followi...

Page 11: ...n both sides and integrated dual circuit brake The worm gear toothing runs in oil The traction sheave is overhung The TW63 will be available from May 2011 onwards and it differs from the previous vers...

Page 12: ...nto the brake disc with spring force preset on the system The braking force is configured in such a way that one of the brake blocks is sufficient to bring an elevator car loaded with full weight to a...

Page 13: ...achine version Standard SA9 SA9 Diameter DT mm 450 510 590 520 675 Rim width B mm 132 110 96 Max number of grooves z x d 8 x 8 8 x 8 5 x 13 6 x 8 7 x 10 11 7 x 10 11 5 x 10 11 6 x 12 4 x 12 Groove typ...

Page 14: ...tage 50 V Power supply Rated current 1 1 A for field forcing device 200 V Type of protection IP65 for retentive voltage 100 V Magnetic clamp nominal force 2 2500 N Max braking torque approx 2 90 Nm Br...

Page 15: ...ATING MANUAL TW63 TECHNOLOGY ThyssenKrupp Aufzugswerke GmbH 3 2 Dimensions of machine 3 2 1 Version with motor type A4 vertical motor position 1 Air guidance motor 2 Centre of gravity Fig 3 2 1 15 09...

Page 16: ...yssenKrupp Aufzugswerke GmbH 3 2 2 Version with motor type A4 horizontal motor position 1 Centre of gravity 2 Pictured traction sheave position left right is mirror inverted to A A 3 With oil drain at...

Page 17: ...UAL TW63 TECHNOLOGY ThyssenKrupp Aufzugswerke GmbH 3 2 3 Version with motor type IMB5 V1 1 Length of intermediate flange for motor in line with BV6530 06 Sheet 1 0 mm BV6530 06 Sheet 6 64 mm Fig 3 2 3...

Page 18: ...OPERATING MANUAL TW63 TECHNOLOGY ThyssenKrupp Aufzugswerke GmbH 3 2 4 Version with emergency brake NBS 1 With Warner brake SZ1700 1700 Nm 2 With Mayr brake RSO800 2200 Nm Fig 3 2 4 1 2 18 09 2012...

Page 19: ...zugswerke GmbH 3 2 5 Version for traction sheave in the shaft SA9 1 Dimension for middle of self aligning bearing 2 Dimension for middle of bearing housing 3 With vertical motor position 4 With horizo...

Page 20: ...the base frame on the isolation elements according to the plan of installation Use lifting gear to place the machine on the base frame the traction sheave must be on the deflecting pulley side Move th...

Page 21: ...UNC4 40 2 HTL for third party control systems or third party converters with 2 x 64 impulses Connection takes place with insulation stripped and wire end sleeves attached 3 HTL for third party contro...

Page 22: ...directly onto the special pallet Gear box casing is bolted directly onto the special pallet Wood support under non TK motor Gear box casing is bolted with an intermediate wood layer onto the special p...

Page 23: ...stored upright Fork lift truck transport For transport always pick up the transport pallet not the machine itself with the forklift Secure the load against falling over Pay attention to protruding par...

Page 24: ...Rope attachment In the case of a machine without machine base frame attach the transport rope to the transport hanger Pay attention to the picture symbols on the packaging or elsewhere This way up Fra...

Page 25: ...bH Unpacking Dispose of packaging materials in an environmentally compatible manner or reuse them Specific transport equipment and shipping braces remain with the customer Intermediate storage If the...

Page 26: ...suspension on the deflecting pulley side If the supporting surface of the machine base frame is cast as a cement floor the floor thickness should be 60 mm Isolation elements with supports 80 mm high a...

Page 27: ...or Bo te bornes du moteur Klemmenleiste Terminal block R glette de raccordement DEE 132 140 ACHTUNG N B ATTENTION An den Klemmen der Kaltleiter keine Spannung gr er als 2 5V anlegen Do not apply more...

Page 28: ...3 Terminal connecting information for motors complying with BV 6531 21 for pole changing three phase motors type A4 S1 Normally open contact in the winding RS Min 22 max 47 CS Min 0 22 F 250 V max 0 4...

Page 29: ...6531 22 for three phase motors with direct current brake winding type A4 S1 Normally open contact in the winding RS Min 22 max 47 CS Min 0 22 F 250 V max 0 47 F 250 V CA Starting capacitor for fan RB...

Page 30: ...es PTC Bremswicklung Brake winding Bobinage du frein Schaltung abh ngig von der Wicklungs ausf hrung Schaltung nach Angabe am Leistungsschild Connection as stated on the rating plate Branchement suiva...

Page 31: ...te Tighten the securing bolts of the rope guard carrier on the gear drive after alignment with the prescribed torque Tightening torque see table in the Appendix of the operating manual 1 Rope guard ca...

Page 32: ...ake test switch checked Brake test carried out with one brake block in each case Function of handbrake release checked Rope guard fitted and distance to traction sheave set Power connections and earth...

Page 33: ...ng wheel might also have to be moved to bring the elevator car into the nearest landing Depending on the load the elevator car can begin to move quickly after opening the brake Immediately let go of t...

Page 34: ...top up if necessary 7 Change the oil when the change date is reached 7 Check the brake shoes for wear the remaining lining thickness must be at least 3 mm 7 Check the brake setting the block stroke s...

Page 35: ...and the cap Fill the machine with the prescribed amount of oil through the upper opening on the gear box casing red cap see Fig 7 1 2 Check the level at the oil gauge glass see Fig 7 1 Enter the date...

Page 36: ...ge glass 3 Oil drain Checking the oil level The oil level must be 5 mm from the middles of the gauge glass When topping up the machine should remain at a standstill for a certain period out of service...

Page 37: ...ecify the measured radius M and mark the measuring point The radius r for the TW63 130 mm Attach a dial gauge with magnet stator at the gear drive housing and align to the measuring point M Turn the t...

Page 38: ...lock nuts Install the pre assembled brake blocks do not tighten the nuts on the tension springs Important The thread on the brake block pins must be on the outside on installation as the pin can othe...

Page 39: ...raking torque must be set on uniformly on both brake blocks by pretensioning the brake spring depending on the installation Machine with flywheel mass Machine with handwinding wheel V m s 0 63 1 25 0...

Page 40: ...ion is achieved when the armature base plate can be turned on the armature screw despite light suction 2 Check the stroke Align a dial gauge on the brake block at the height of the centre of the brake...

Page 41: ...e shaft Installation Clean shaft end and traction sheave bore Under no circumstances are the dimensions of the feather key groove shaft or drilled hole to be changed There must be no visible damage on...

Page 42: ...the nuts from the motor brake and coupling disc Comply with the installation instructions for the flexible coupling in Appendix 9 Carefully pull the motor from the studs and place on the ground Insta...

Page 43: ...ed infrequently 50 000 runs per year If a small amount of escaping oil is determined Clean and check regularly within the framework of maintenance Every 3 months 6 months if elevator used infrequently...

Page 44: ...ect connection of the sensors to the control system and connect them 2 The hexagon screws microencapsulated with lock nut that are to be adjusted are pre assembled on the brake blocks at the plant The...

Page 45: ...gswerke GmbH Fig 8 1 1 Machine with fitted brake test switches sensors Fig 8 1 2 Adjusting the brake test switch sensor at the hexagon screw 1 Spring tension screw 2 Brake shoes 3 Setting screw 4 Brak...

Page 46: ...weight or during work where the rope traction of the installation is insufficient e g pulling out of the safety gear Note The blocking clamp is to be tensioned via the screwed connection until it is e...

Page 47: ...ng screw M 6 12 8 8 4762 9 Motor casing to gear box casing Slotted pan head tapping screw M 12 35 8 8 4762 75 Brake disc to worm shaft only for A4 motors Shaft nut M 55 2 8 8 600 Internal bearing cove...

Page 48: ...for mounting parts on the machine base frame Hexagon screw M 6 20 8 8 4017 9 Hexagon screw M10 16 8 8 4017 40 Hexagon screw M12 35 8 8 4017 75 Hexagon screw M16 25 8 8 4017 190 Hexagon screw M16 40 8...

Page 49: ...Nm Tightness 8 8 10 9 12 9 M4 2 6 M5 5 3 M6 9 0 12 15 M8 23 30 35 M10 45 60 75 M12 75 110 130 M16 190 270 320 M20 370 520 620 M24 640 900 1100 The screws are to be tightened with a torque wrench Note...

Page 50: ...NGES ThyssenKrupp Aufzugswerke GmbH 10 Changes Version Changes Chapter 09 2012 Table for traction sheave changed D520 traction sheave as well as dimensions of the drive details regarding oil drain at...

Page 51: ...Design for TW63...

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Page 53: ...ThyssenKrupp Aufzugswerke GmbH...

Page 54: ...ThyssenKrupp Aufzugswerke GmbH...

Page 55: ...ThyssenKrupp Aufzugswerke GmbH...

Page 56: ...ThyssenKrupp Aufzugswerke GmbH...

Page 57: ...ThyssenKrupp Aufzugswerke GmbH...

Page 58: ...lculations can be found in the following operating manual Document number DE 65 999 01 86 0 EN 65 999 02 86 0 FR 9710 000 9229 ThyssenKrupp Aufzugswerke Operating Manual Emergency Brake System NBS for...

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Page 60: ...yssenKrupp Aufzugswerke GmbH Bernh user Stra e 45 73765 Neuhausen a d F Germany e Mail Eli elevator plant de thyssenkrupp com Internet www thyssenkrupp elevator eli de Version 09 2012 Nr 62 320 02 86...

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