47
4.6 900 HOUR SERVICE
Perform a complete 50 and 300 hour
service plus the following.
4.6A Engine Cooling System
The engine cooling system needs to
be flushed, and the coolant replaced after
900 hours of service.
1. Warm the engine to circulate the engine
coolant.
2. Shut off the engine.
3. Drain the coolant from the engine
(T90120). Connect a hose to the engine
block drain and place the other end of
the hose in a container.
4. Remove the drain plug from the radiator
assembly. Be sure to contain all waste
coolant.
5. Replace the radiator plug and shut off
the engine block drain.
6. Fill the engine with plain water and
warm the engine to operating tempera-
ture.
7. Drain the cooling system again. Use a
container to catch the waste water.
8. Replace the coolant drain plugs and
replenish with a 50/50 mixture of ethy-
lene glycol and clean water.
9. Overflow tank level (T90030).
Use care when draining the engine coolant.
It may be hot enough to burn the skin.
4. MAINTENANCE
CAUTION
Engine coolant drain
Overflow Tank
T90030
T90120
Wear rubber gloves and use eye protection
when handling coolant.
WARNING
Summary of Contents for PROTOUGH 900
Page 1: ...Owner s Operator s and Parts Manual Publication No 50008 November 2004 S N T9000101 onward 900...
Page 14: ...12...
Page 59: ...57 4 MAINTENANCE 4 10 ELECTRICAL SCHEMATIC ENGINE WIRE HARNESS T90117...
Page 69: ...67 5 SPECIFICATIONS T90038...
Page 70: ...68 5 SPECIFICATIONS T90050...
Page 74: ...72...
Page 80: ...78...
Page 82: ...FRONT LIFT ASSEMBLY 7 1 1 S0230 80 2 11 3 4 5 6 10 9 9 8 1 4 5 6 7...
Page 84: ...TIRE WHEEL and MUD FLAPS 7 1 2 82 S0218 4 3 5 2 6 1 7...
Page 86: ...BRAKE PARTS 7 1 3 84 1 S0221 2 S0220 3 S0219 4...
Page 88: ...AXLE LOCK 7 1 4 8 8 9 1 3 6 6 8 8 3 1 3 5 4 7 10 4 7 10 5 3 2 S0232 86...
Page 94: ...92...
Page 95: ...SHAKERHEAD 7 2 Shakerhead Shaft Suspension Wire Cloth 7 2 1 93...
Page 101: ......
Page 102: ...100...
Page 108: ...CONTROL VALVE 7 3 2 106 S0237 2 1 3...
Page 110: ...CYLINDER 7 3 3 C2676 108 4 3 2 1 2 2 5 6...
Page 112: ...GEAR PUMP 7 3 4 S0238 2 110 3 3 3 3 3 1 4...
Page 114: ...SHAKER MOTOR 7 3 5 112 S0239 1 3 3 2 4 5...
Page 116: ...HYDRAULIC OIL TANK 7 3 6 114 2 8 3 4 7 5 6 6 S0083...
Page 118: ...116...
Page 119: ...ELECTRICAL 7 4 Engine Electrical 7 4 1 Chassis Electrical 7 4 2 117...
Page 120: ...ENGINE ELECTRICAL 7 4 1 118 S0253 1 2 3 4 5...
Page 124: ...122...
Page 126: ...INTAKE SYSTEM S N T9000101 T9000103 T9000105 T9000106 7 5 1 124 S0271 S0273...
Page 130: ...EXHAUST SYSTEM 7 5 3 S0246 128...
Page 132: ...RADIATOR and MOUNTS 7 5 4 130 S0247...
Page 134: ...WATER PIPE 7 5 5 132 S0248...
Page 136: ...FUEL FILTER 7 5 6 134 S0256...
Page 138: ...ALTERNATOR and PULLEY 7 5 7 136 S0249...
Page 140: ...OIL FILTER 7 5 8 138 S0250...
Page 141: ...OIL FILTER 7 5 8 139 Item Part No Qty Description 1 33023 1 Filter Engine Oil...
Page 142: ...WATER FLANGE and THERMOSTAT 7 5 9 140 S0245...
Page 144: ...FAN 7 5 10 142 S0251...
Page 146: ...THROTTLE CONTROL 7 5 11 1 4 4 4 5 5 5 6 7 8 9 10 14 10 11 12 2 3 3 15 3 S0255 144 11 13 16...
Page 152: ...150...
Page 158: ...156...
Page 160: ...CONVEYOR 7 7 1 158 2 S0231 1 10 6 7 5 4 3 11 12 14 15 8 9 11 12 13...