64
4. MAINTENANCE
4.13 TROUBLESHOOTING
4.13B Engine
Symptom
Probable Cause
Solution
Lack of power
Faulty fuel pump
Check and replace
Faulty injection system
Check and repair
Incorrect valve timing
Check and repair
Clogged air filter
Check and replace
Air in fuel system
Bleed fuel lines
Blocked fuel system
Check and repair
Overheating
Check cooling system
Engine temperature
Check and replace
too low
thermostat
Worn engine components
Check, repair, replace
ie: rings, valves, cylinder
Black exhaust
Clogged air filter
Check and replace
Faulty injection system
Check and repair
Incorrect valve timing
Check and repair
Worn engine components
Check, repair, replace
ie: rings, valves, cylinder
Blue / white exhaust
Incorrect valve timing
Check and repair
Worn engine components
Check, repair, replace
ie: rings, valves, cylinder
Overheating
Check cooling system
Incorrect grade of oil
Drain and replace with
proper specification
Water in fuel
Drain tank. Replace
filter
Engine starts then
Faulty stop solenoid
Check and replace
stops
Clogged air filter
Check and replace
Blocked fuel system
Check and repair
Air in fuel system
Bleed fuel lines
Summary of Contents for PROTOUGH 900
Page 1: ...Owner s Operator s and Parts Manual Publication No 50008 November 2004 S N T9000101 onward 900...
Page 14: ...12...
Page 59: ...57 4 MAINTENANCE 4 10 ELECTRICAL SCHEMATIC ENGINE WIRE HARNESS T90117...
Page 69: ...67 5 SPECIFICATIONS T90038...
Page 70: ...68 5 SPECIFICATIONS T90050...
Page 74: ...72...
Page 80: ...78...
Page 82: ...FRONT LIFT ASSEMBLY 7 1 1 S0230 80 2 11 3 4 5 6 10 9 9 8 1 4 5 6 7...
Page 84: ...TIRE WHEEL and MUD FLAPS 7 1 2 82 S0218 4 3 5 2 6 1 7...
Page 86: ...BRAKE PARTS 7 1 3 84 1 S0221 2 S0220 3 S0219 4...
Page 88: ...AXLE LOCK 7 1 4 8 8 9 1 3 6 6 8 8 3 1 3 5 4 7 10 4 7 10 5 3 2 S0232 86...
Page 94: ...92...
Page 95: ...SHAKERHEAD 7 2 Shakerhead Shaft Suspension Wire Cloth 7 2 1 93...
Page 101: ......
Page 102: ...100...
Page 108: ...CONTROL VALVE 7 3 2 106 S0237 2 1 3...
Page 110: ...CYLINDER 7 3 3 C2676 108 4 3 2 1 2 2 5 6...
Page 112: ...GEAR PUMP 7 3 4 S0238 2 110 3 3 3 3 3 1 4...
Page 114: ...SHAKER MOTOR 7 3 5 112 S0239 1 3 3 2 4 5...
Page 116: ...HYDRAULIC OIL TANK 7 3 6 114 2 8 3 4 7 5 6 6 S0083...
Page 118: ...116...
Page 119: ...ELECTRICAL 7 4 Engine Electrical 7 4 1 Chassis Electrical 7 4 2 117...
Page 120: ...ENGINE ELECTRICAL 7 4 1 118 S0253 1 2 3 4 5...
Page 124: ...122...
Page 126: ...INTAKE SYSTEM S N T9000101 T9000103 T9000105 T9000106 7 5 1 124 S0271 S0273...
Page 130: ...EXHAUST SYSTEM 7 5 3 S0246 128...
Page 132: ...RADIATOR and MOUNTS 7 5 4 130 S0247...
Page 134: ...WATER PIPE 7 5 5 132 S0248...
Page 136: ...FUEL FILTER 7 5 6 134 S0256...
Page 138: ...ALTERNATOR and PULLEY 7 5 7 136 S0249...
Page 140: ...OIL FILTER 7 5 8 138 S0250...
Page 141: ...OIL FILTER 7 5 8 139 Item Part No Qty Description 1 33023 1 Filter Engine Oil...
Page 142: ...WATER FLANGE and THERMOSTAT 7 5 9 140 S0245...
Page 144: ...FAN 7 5 10 142 S0251...
Page 146: ...THROTTLE CONTROL 7 5 11 1 4 4 4 5 5 5 6 7 8 9 10 14 10 11 12 2 3 3 15 3 S0255 144 11 13 16...
Page 152: ...150...
Page 158: ...156...
Page 160: ...CONVEYOR 7 7 1 158 2 S0231 1 10 6 7 5 4 3 11 12 14 15 8 9 11 12 13...