Thomas & Betts BAT22-6 Manual Download Page 8

FOR PARTS OR SERVICE,

CONTACT TOOL SERVICE CENTER AT 1-800-284-TOOL (8665)

Thomas & Betts Corporation

Memphis, Tennessee

www.tnb.com

© 2013 Thomas & Betts Corporation.  All Rights 

Reserved.

TA02712  G 

Page 8 of 8

WArNING

This tool is equipped with the sHUre sTAKe

®

 

full stroke compelling mechanism. 
Keep fingers clear of die nest during gaging 
procedure. 

8.1

VIsUAL INspeCTION

Tool must be free of cracks, sharp edges and other 
obvious imperfections that may affect performance 
of the tool. Nest area must be free of burrs, dents or 
scratches.

WArrANTY: 

Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to determine the suitability of this product for the 

user’s intended application. Thomas & Betts warrants that this product will be free from defects in materials and workmanship for the period stated on the enclosed 
warranty card. Upon prompt notification of any warranted defect, Thomas & Betts will, at its option, repair or replace the defective product. Misuse, misapplication or 
modification of Thomas & Betts products immediately voids all warranties.

Limitations and exclusions: THe ABOVe WArrANTY Is THe sOLe WArrANTY CONCerNING THIs prODUCT, AND Is IN LIeU OF ALL OTHer WArrANTIes 
eXpress Or IMpLIeD, INCLUDING BUT NOT LIMITeD TO ANY IMpLIeD WArrANTY OF MerCHANTABILITY Or FITNess FOr A pArTICULAr pUrpOse, 
WHICH Are speCIFICALLY DIsCLAIMeD. LIABILITY FOr BreACH OF THe ABOVe WArrANTY Is LIMITeD TO COsT OF repAIr Or repLACeMeNT OF THe 
prODUCT, AND UNDer NO CIrCUMsTANCes WILL THOMAs & BeTTs Be LIABLe FOr ANY INDIreCT, speCIAL, INCIDeNTAL Or CONseQUeNTIAL DAMAGes.

NOTe: 

Calibration verification procedure should be performed whenever the tool is damaged or damage is suspected.

TABLe 3

DIe2002 GAGING reQUIreMeNTs

NEST

GAGING 

MIN. – MAX.

WIre sIZe

A

.062 – .067 

#22 – #18 AWG

B

.084 – .089 

#16 – #14 AWG

C

.110 – .115

#12 – #10 AWG

TABLe 2

DIe2001 GAGING reQUIreMeNTs

NEST

GAGING 

MIN. – MAX.

WIre sIZe

reD

.100 – .103

#22 – #18 AWG

BLUe

.117 – .120

#16 – #14 AWG

YeLLOW

.149 – .152

#12 – #10 AWG

TABLe 4

DIe2007 GAGING reQUIreMeNTs

NEST

GAGING 

MIN. – MAX.

WIre sIZe

reD

.190 – .196 

#8 AWG

BLUe

.212 – .218

#6 AWG

TABLe 5

DIe2500 GAGING reQUIreMeNTs

NEST

GAGING 

MIN. – MAX.

WIre sIZe

reD

.080 – .088

#22 – #16 AWG

BLUe

.091 – .099 

#16 – #14 AWG

YeLLOW

.119 – .127

#12 – #10 AWG

TABLe 6

DIe2005 GAGING reQUIreMeNTs

NEST

GAGING 

MIN. – MAX.

WIre sIZe

B

.083 – .089

#16 – #14 AWG

C

.118 – .124 

#12 – #10 AWG

D-e

.176 – .181

#8 – #6 AWG

8.0

CALIBrATION VerIFICATION

8.2

GAGING prOCeDUre

NOTe: 

Wipe die nest before gaging.

1.  Cycle tool until dies bottom.
2.  Using gage pins, insure that each nest meets the 

gaging requirements as specified in TABLE 2, 3, 

4, 5   or 6 per the corresponding die.

UpON sUCCessFUL COMpLeTION OF 

THe ABOVe prOCeDUre, THe preVIOUs 

CALIBrATION OF THe TOOL Is VerIFIeD.

NOTICe: 

If tool fails any of the above tests, do 

not attempt repair or adjustment. Call the nearest             
Thomas & Betts Tool Service Center to arrange for repair 
service. Any change, modification or alteration of the 
tool or use by the customer in a manner other than as 
specified by Thomas & Betts shall void all warranties 
express or implied and the customer shall, therefore, 
assume all liability for any damage or injury caused by 
said change, modified or altered tool or improper usage 
or such tool.  

 

Tel: 

+44

  

(0)117 977 4647 

Fax: 

+44

 

(0)117 977 5582

 

Email: 

[email protected]

  

Website: 

www.cablejoints.co.uk

 

 

                  www.thorneanderrick.co.uk

 

Summary of Contents for BAT22-6

Page 1: ...4 Installing dies 3 2 5 Crimping cable 4 3 0 Maintenance 4 3 1 Each operating day 4 4 0 Troubleshooting 4 4 1 Problems Remedies 4 5 0 Battery Maintenance 5 5 1 Battery maintenance warning and cautions 5 6 0 Maintenance 5 6 1 Main Assembly 5 6 2 Pump housing unit relief valve unit and piston pump assembly 6 6 3 Motor Assembly 6 7 0 Parts List 7 8 0 Calibration Verification 8 Table of Contents TA027...

Page 2: ...g Tool Keep this manual available to all personnel Replacement manuals are available upon request at no charge Crimping Dies Not included Order separately See Table 1 step 2 3 Retract Button Battery Lock Battery Cartridge Trigger Crimping Tool Length 14 356 mm Width 2 3 8 60 mm Depth 3 1 8 80 mm Mass Weight with battery 2 8 lb 1 3 kg Sound Level 75 dB A at 1 meter Vibration 2 5 m s2 Hydraulic Oil ...

Page 3: ...tended crimping operation see Table 1 2 Remove screw washer and die mounting pins from the crimping head 3 Extend the ram partially by momentarily pulling the trigger to access the screw washer and pins in the ram and remove 4 Insert one die half into the partially extended ram Install the 13mm pins screw and washer through the ram mounting holes and the die half Tighten screw snugly Retract ram f...

Page 4: ...ll trigger and hold retract button simultaneously Hold for approximately 10 seconds LED glows for 20 seconds Battery charge low Charge or replace battery Tool loses oil Damaged internal seal Return tool to an authorized T B Tool Service Center For parts and service contact Thomas Betts Tool Service center at 1 800 284 TOOL 8665 Maintenance 3 0 3 1 EACH Operating Day BEFORE USE 1 Inspect dies for w...

Page 5: ...2712 G Page 5 of 8 BATTERY MAINTENANCE WARNINGS AND CAUTIONS BATTERY MAINTENANCE 5 0 5 1 Do not dispose of batteries in a fire They will vent fumes and may explode Failure to observe this warning could result in severe injury from harmful fumes or burns from flying debris WARNING Do not store the battery at more than 60ºC 140ºF Damage to the battery can result Do not use another manufacturer s cha...

Page 6: ...32 33 34 35 36 37 38 39 70 71 72 73 74 76 75 78 79 TA02712 G Page 6 of 8 PUMP HOUSING UNIT RELIEF VALVE UNIT AND PISTON PUMP ASSY 6 2 56 50 54 53 52 55 50 51 123 122 121 120 30 31 MOTOR ASSEMBLY 6 3 ...

Page 7: ...62 7 Disc 2 75 500 1979 1 Screw 2 76 500 1974 0 Gear lube 1 5 g 1 78 501 0933 2 Motor adapter 1 79 500 1896 5 Motor electric 1 KEY PART NO DESCRIPTION QTY 500 5111 3 Head unit includes 90 30 90 500 1922 8 Bolt shoulder 1 91 500 1915 5 Cap 1 92 500 1916 3 Compression spring 1 93 500 1912 0 Compression spring 1 94 500 1911 2 Washer 1 95 500 5113 0 Crimping head 1 97 500 5115 6 Die holder 1 98 500 19...

Page 8: ...IAL INCIDENTAL OR CONSEQUENTIAL DAMAGES NOTE Calibration verification procedure should be performed whenever the tool is damaged or damage is suspected TABLE 3 DIE2002 Gaging Requirements NEST GAGING MIN MAX WIRE SIZE A 062 067 22 18 AWG B 084 089 16 14 AWG C 110 115 12 10 AWG TABLE 2 DIE2001 Gaging Requirements NEST GAGING MIN MAX WIRE SIZE RED 100 103 22 18 AWG BLUE 117 120 16 14 AWG YELLOW 149 ...

Reviews: