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Do not allow conductive objects to contact the battery 

terminals.

•  Do not immerse the batteries in liquid. Liquid may 

create a short circuit and damage the battery. 

If batteries are immersed, contact your service 

center for proper handling. 

•  Do not place the battery into a pocket, tool pouch, 

or tool box with conductive objects. Conductive 
objects may create a short circuit and damage the 

battery.

•  Do not place a battery on moist ground or grass. 

Moisture may create a short circuit and damage 
the battery.

Failure to observe these precautions may result in 
injury or property damage.

CAUTION

TA02712  G 

Page 5 of 8

BATTERY MAINTENANCE WARNINGS AND CAUTIONS

BATTERY MAINTENANCE

5.0

5.1

Do not dispose of batteries in a fire. They will vent

fumes and may explode.

Failure to observe this warning could result in severe
injury from harmful fumes or burns from flying debris.

WARNING

•  Do not store the battery at more than 60ºC (140ºF). 

Damage to the battery can result.

•  Do not use another manufacturer’s charger. Other 

Manufacturer’s chargers may overcharge and 

damage the battery

•  Do not attempt to open the battery. It contains no 

user-serviceable parts.

Failure to observe these precautions may result in 
injury or property damage.

CAUTION

ILLUSTRATIONS

6.0

MAIN ASSEMBLY

6.1

100

103 101

17

97

99

103

102

100

98

95

94

93

92

91

90

7

148

142

140

141

13

140

145

144

143

10

11

12

15

146

14

141

147

16

Summary of Contents for BAT22-6

Page 1: ...4 Installing dies 3 2 5 Crimping cable 4 3 0 Maintenance 4 3 1 Each operating day 4 4 0 Troubleshooting 4 4 1 Problems Remedies 4 5 0 Battery Maintenance 5 5 1 Battery maintenance warning and cautions 5 6 0 Maintenance 5 6 1 Main Assembly 5 6 2 Pump housing unit relief valve unit and piston pump assembly 6 6 3 Motor Assembly 6 7 0 Parts List 7 8 0 Calibration Verification 8 Table of Contents TA027...

Page 2: ...g Tool Keep this manual available to all personnel Replacement manuals are available upon request at no charge Crimping Dies Not included Order separately See Table 1 step 2 3 Retract Button Battery Lock Battery Cartridge Trigger Crimping Tool Length 14 356 mm Width 2 3 8 60 mm Depth 3 1 8 80 mm Mass Weight with battery 2 8 lb 1 3 kg Sound Level 75 dB A at 1 meter Vibration 2 5 m s2 Hydraulic Oil ...

Page 3: ...tended crimping operation see Table 1 2 Remove screw washer and die mounting pins from the crimping head 3 Extend the ram partially by momentarily pulling the trigger to access the screw washer and pins in the ram and remove 4 Insert one die half into the partially extended ram Install the 13mm pins screw and washer through the ram mounting holes and the die half Tighten screw snugly Retract ram f...

Page 4: ...ll trigger and hold retract button simultaneously Hold for approximately 10 seconds LED glows for 20 seconds Battery charge low Charge or replace battery Tool loses oil Damaged internal seal Return tool to an authorized T B Tool Service Center For parts and service contact Thomas Betts Tool Service center at 1 800 284 TOOL 8665 Maintenance 3 0 3 1 EACH Operating Day BEFORE USE 1 Inspect dies for w...

Page 5: ...2712 G Page 5 of 8 BATTERY MAINTENANCE WARNINGS AND CAUTIONS BATTERY MAINTENANCE 5 0 5 1 Do not dispose of batteries in a fire They will vent fumes and may explode Failure to observe this warning could result in severe injury from harmful fumes or burns from flying debris WARNING Do not store the battery at more than 60ºC 140ºF Damage to the battery can result Do not use another manufacturer s cha...

Page 6: ...32 33 34 35 36 37 38 39 70 71 72 73 74 76 75 78 79 TA02712 G Page 6 of 8 PUMP HOUSING UNIT RELIEF VALVE UNIT AND PISTON PUMP ASSY 6 2 56 50 54 53 52 55 50 51 123 122 121 120 30 31 MOTOR ASSEMBLY 6 3 ...

Page 7: ...62 7 Disc 2 75 500 1979 1 Screw 2 76 500 1974 0 Gear lube 1 5 g 1 78 501 0933 2 Motor adapter 1 79 500 1896 5 Motor electric 1 KEY PART NO DESCRIPTION QTY 500 5111 3 Head unit includes 90 30 90 500 1922 8 Bolt shoulder 1 91 500 1915 5 Cap 1 92 500 1916 3 Compression spring 1 93 500 1912 0 Compression spring 1 94 500 1911 2 Washer 1 95 500 5113 0 Crimping head 1 97 500 5115 6 Die holder 1 98 500 19...

Page 8: ...IAL INCIDENTAL OR CONSEQUENTIAL DAMAGES NOTE Calibration verification procedure should be performed whenever the tool is damaged or damage is suspected TABLE 3 DIE2002 Gaging Requirements NEST GAGING MIN MAX WIRE SIZE A 062 067 22 18 AWG B 084 089 16 14 AWG C 110 115 12 10 AWG TABLE 2 DIE2001 Gaging Requirements NEST GAGING MIN MAX WIRE SIZE RED 100 103 22 18 AWG BLUE 117 120 16 14 AWG YELLOW 149 ...

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