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Thomas & Betts BAT22-6, Manual

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Thomas & Betts BAT22-6 Manual Download Page 7

7.0

PARTS LIST

 TA02712  G 

Page 7 of 8

KEY

PART NO.

DESCRIPTION

QTY

7*

501 2005.0

Bushing with seal

1

10

500 1928.7

Lever, relief valve

1

11

500 1929.5

Screw

1

12

520 2664.0

Switch

1

13

TA02638

Decal, identification

1

14

TA02637

Decal, identification

1

15

Decal, warning

1

16

TA02655

Decal, specification

1

17

Decal, pinch hazard

1

5001892.2

Relief valve unit (includes 30 – 39)

30*

500 5862.2

Seal

1

31

500 1955.4

Valve seat

1

32

500 1946.5

Needle Valve

1

33

500 1954.6

Plunger

1

34

501 0377.6

Spring

1

35

500 7015.0

Lock washer

2

36*

500 6370.7

O-ring

1

37*

500 1906.6

O-ring

1

38

500 1952.0

Pressure relief

1

39

501 0914.6

Screw

1

500 1894.9

Pump housing unit (includes 50 – 56)

50*

500 1972.4

Clamp

2

51

500 1902.3

Screw

1

52

501 0916.2

Threaded bushing

1

53

500 1957.0

Pump block

1

54

501 0930.8

Threaded bushing

1

55

501 0931.6

Screen

1

56

500 1944.9

Reservoir

1

500 1895.7

Motor assembly (includes 70 – 79)

70

500 1965.1

Retaining ring

1

71

500 1958.9

Pin

1

72

500 1961.9

Motor cap

1

73

500 1953.8

Disc housing

1

74

500 1962.7

Disc

2

75

500 1979.1

Screw

2

76

500 1974.0

Gear lube, 1.5 g

1

78

501 0933.2

Motor adapter

1

79

500 1896.5

Motor, electric

1

KEY

PART NO.

DESCRIPTION

QTY

500 5111.3

Head unit (includes 90 – 30)

90

500 1922.8

Bolt, shoulder

1

91

500 1915.5

Cap

1

92

500 1916.3

Compression spring

1

93

500 1912.0

Compression spring

1

94

500 1911.2

Washer

1

95

500 5113.0

Crimping head

1

97

500 5115.6

Die holder

1

98

500 1929.5

Screw

1

99

Pin, 13 mm

2

100

Pin, 18 mm

2

101

Screw, M4 x 20

1

102

Screw, M4 x 16

1

103

Washer

2

500 1899.0

Piston pump assembly (includes 120 – 123)

120

500 1931.7

Piston pump

1

121

500 1901.5

Spring

1

122

500 1930.9

Piston pump housing

1

123*

500 0369.5

Piston seal

1

500 5116.4

Housing unit, blue (includes 140 – 148)

140

500 4207.6

Screw

4

141

500 1976.7

Screw

2

142

500 4396.0

Compression spring, DA5.5 x L14.0

1

143

500 1934.1

Link, trigger

1

144

Lever, battery release

1

145

Housing half

1

146

Housing half

1

147

Button, relief valve

1

148

Cover, trigger

1

*

500 2724.7

Seal kit (includes items marked with an 
asterisk)

500 1965.1

Die pin kit (includes 99 – 103)

500 5126.1

Pin

501 1834.0

Decal kit (includes 13 – 17)

500 5117.2

Case with inserts

500 5121.0

Decal, case

520 2663.8

9.6 V battery

520 2770.0

12 V charger 120 VAC

Summary of Contents for BAT22-6

Page 1: ...4 Installing dies 3 2 5 Crimping cable 4 3 0 Maintenance 4 3 1 Each operating day 4 4 0 Troubleshooting 4 4 1 Problems Remedies 4 5 0 Battery Maintenance 5 5 1 Battery maintenance warning and cautions 5 6 0 Maintenance 5 6 1 Main Assembly 5 6 2 Pump housing unit relief valve unit and piston pump assembly 6 6 3 Motor Assembly 6 7 0 Parts List 7 8 0 Calibration Verification 8 Table of Contents TA027...

Page 2: ...g Tool Keep this manual available to all personnel Replacement manuals are available upon request at no charge Crimping Dies Not included Order separately See Table 1 step 2 3 Retract Button Battery Lock Battery Cartridge Trigger Crimping Tool Length 14 356 mm Width 2 3 8 60 mm Depth 3 1 8 80 mm Mass Weight with battery 2 8 lb 1 3 kg Sound Level 75 dB A at 1 meter Vibration 2 5 m s2 Hydraulic Oil ...

Page 3: ...tended crimping operation see Table 1 2 Remove screw washer and die mounting pins from the crimping head 3 Extend the ram partially by momentarily pulling the trigger to access the screw washer and pins in the ram and remove 4 Insert one die half into the partially extended ram Install the 13mm pins screw and washer through the ram mounting holes and the die half Tighten screw snugly Retract ram f...

Page 4: ...ll trigger and hold retract button simultaneously Hold for approximately 10 seconds LED glows for 20 seconds Battery charge low Charge or replace battery Tool loses oil Damaged internal seal Return tool to an authorized T B Tool Service Center For parts and service contact Thomas Betts Tool Service center at 1 800 284 TOOL 8665 Maintenance 3 0 3 1 EACH Operating Day BEFORE USE 1 Inspect dies for w...

Page 5: ...2712 G Page 5 of 8 BATTERY MAINTENANCE WARNINGS AND CAUTIONS BATTERY MAINTENANCE 5 0 5 1 Do not dispose of batteries in a fire They will vent fumes and may explode Failure to observe this warning could result in severe injury from harmful fumes or burns from flying debris WARNING Do not store the battery at more than 60ºC 140ºF Damage to the battery can result Do not use another manufacturer s cha...

Page 6: ...32 33 34 35 36 37 38 39 70 71 72 73 74 76 75 78 79 TA02712 G Page 6 of 8 PUMP HOUSING UNIT RELIEF VALVE UNIT AND PISTON PUMP ASSY 6 2 56 50 54 53 52 55 50 51 123 122 121 120 30 31 MOTOR ASSEMBLY 6 3 ...

Page 7: ...62 7 Disc 2 75 500 1979 1 Screw 2 76 500 1974 0 Gear lube 1 5 g 1 78 501 0933 2 Motor adapter 1 79 500 1896 5 Motor electric 1 KEY PART NO DESCRIPTION QTY 500 5111 3 Head unit includes 90 30 90 500 1922 8 Bolt shoulder 1 91 500 1915 5 Cap 1 92 500 1916 3 Compression spring 1 93 500 1912 0 Compression spring 1 94 500 1911 2 Washer 1 95 500 5113 0 Crimping head 1 97 500 5115 6 Die holder 1 98 500 19...

Page 8: ...IAL INCIDENTAL OR CONSEQUENTIAL DAMAGES NOTE Calibration verification procedure should be performed whenever the tool is damaged or damage is suspected TABLE 3 DIE2002 Gaging Requirements NEST GAGING MIN MAX WIRE SIZE A 062 067 22 18 AWG B 084 089 16 14 AWG C 110 115 12 10 AWG TABLE 2 DIE2001 Gaging Requirements NEST GAGING MIN MAX WIRE SIZE RED 100 103 22 18 AWG BLUE 117 120 16 14 AWG YELLOW 149 ...

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