THERMOSALD UPSCR10030-M-V3 Maintenance & Operation Manual Download Page 4

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THERMOSALD UPSCR_M_V3

08/2000

CONTENTS

WARNINGS

0.1

SAFETY PRECAUTIONS

0.2

COMPLIANCE WITH ELECRO-MAGNETIC STANDARDS

DESCRIPTION

1.1

GENERAL DESCRIPTION

1.2

BLOCK DIAGRAM

WIRING DIAGRAM AND DIMENSIONS

2.1

LIST OF CHANGE-OVER SIGNALS

2.2

WIRING DIAGRAM

2.3

PANEL - BOARD CONNECTING CABLE DIAGRAM

2.4

POWER TRANSFORMER DIMENSIONS

2.5

PROTECTIVE DEVICE DIMENSIONS

2.6

BAND RESISTANCE CHART

COMMISSIONING

3.1

FIRST TIME START-UP

3.2

GENERAL COMMISSIONING

3.3

AUTOMATIC CALIBRATION

3.4

ENERGY CONTROL ENABLING

3.5

SETTING THE PRE-HEATING AND SEALING TEMPERATURES

3.6

CURRENT/TEMPERATURE DISPLAY

3.7

COLD SYSTEM COMPENSATION OPTION

3.8

GENERAL RESET PROCEDURE

MACHINE DATA

LIST OF FAULT MESSAGES ( CAUSES - REMEDIES )

DIMENSIONS

6.1

TEMPERATURE CONTROLLER DIMENSIONS

6.2

PANEL DIMENSIONS

SPECIFICATIONS

DETAILS FOR ORDER FORM

Annex A

SEALING CYCLE

Annex B

INSTALLING THE TEMPERATURE CONTROLLER

Annex C

TROUBLE-SHOOTING

Annex D

CARD REQUIRED TO PUT THE MACHINE INTO OPERATION

Summary of Contents for UPSCR10030-M-V3

Page 1: ...TEMPERATURE CONTROLLER for IMPULSE HEAT SEALING automatic calibrating system MAINTENANCE OPERATIONS MANUAL HARDWARE MOD M SOFTWARE V 3 3E S r l Via del Maccabreccia 37 a 40012 LIPPO DI CALDERARA BOLOGNA Tel 39 051 6466225 Fax 39 051 6426252 e Mail mail 3e3e Website http www 3e3e3e com ...

Page 2: ...ntact our engineering department for information regarding specific applications Do not deliver electrical power to the temperature controller if the protective cover has been removed for special servicing on the electronic system Operate the equipment by following the instructions contained herein Employ qualified and well trained personnel familiar with the technology used to install the equipme...

Page 3: ...ed in the EN50082 2 directive have been followed general standards regarding safety in industry IEC 1000 4 2 IEC 801 2 1991 STATIC ELECTRICITY DISCHARGE ESD IEC 1000 4 3 CEI 801 3 RADIATED ELECTRO MAGNETIC FIELD IEC 1000 4 4 CEI 801 4 FAST TRANSIENT OSCILLATIONS FAST TRANSIENT BURST ENV50141 MAINS PICKUP INTERFERENCE Emissions tests The criteria specified in the EN50081 2 directive have been follo...

Page 4: ...CE CHART 3 COMMISSIONING 3 1 FIRST TIME START UP 3 2 GENERAL COMMISSIONING 3 3 AUTOMATIC CALIBRATION 3 4 ENERGY CONTROL ENABLING 3 5 SETTING THE PRE HEATING AND SEALING TEMPERATURES 3 6 CURRENT TEMPERATURE DISPLAY 3 7 COLD SYSTEM COMPENSATION OPTION 3 8 GENERAL RESET PROCEDURE 4 MACHINE DATA 5 LIST OF FAULT MESSAGES CAUSES REMEDIES 6 DIMENSIONS 6 1 TEMPERATURE CONTROLLER DIMENSIONS 6 2 PANEL DIMEN...

Page 5: ...and controls the heating current with a closed loop circuit The temperature controller first receives a pre heat signal from the outside so that the sealing bars can reach the required temperature before starting work A further signal is emitted to allow the correct temperature to be attained when the sealing bars are brought together MAIN FEATURES The temperature controller allows the user to che...

Page 6: ... CONTROLS PIN1 COMMON 0 V PLC 0 5 sq mm PIN2 PRE HEAT SIGNAL FROM PLC 24V DC 12 mA absorption max 0 5 sq mm PIN3 SEALING SIGNAL FROM PLC 24V DC 12 mA absorption max 0 5 sq mm PIN4 SEALING FAULT CONTACT N C cosΦ 1 250V 8A 0 5 sq mm PIN5 SEALING FAULT CONTACT N C cosΦ 0 4 250V 5A 0 5 sq mm PIN6 BAND REFERENCE 0 5 sq mm PIN7 BAND REFERENCE 0 5 sq mm PIN8 SIGNAL LEAD SCREEN do not connect from the mac...

Page 7: ...ntrol circuit supply CN2 1 and CN2 2 CN1 5 should be connected to the EARTH ELECTRODE of the machine by using a yellow green wire whose size should be that of the power leads SEALING FAULT REF REF EARTH PRE HEATING SIGNAL INPUT FROM PLC SEALING SIGNAL INPUT FROM PLC EARTH BAND TRANSFORMER 1000VA EMERGENCY STOP BUTTON EMC FILTER board faulty ...

Page 8: ...i core screened cable The screen must be wired to both connectors It is advisable to run this cable away from transformers or unscreened power leads PRIMARY WINDING 0 230 400 Vac With a 400 Vac primary winding use a 230 Vac autotransformer or a 400 230 external transformer to supply the synchronised logic system CORE EARTHED SECONDARY WINDING DETERMINED BY USING THE FOLLOWING FORMULA TRANSFORMER R...

Page 9: ... consideration the electrical system being used when examining these specifications 2 6 BAND RESISTANCE CHART 3 COMMISSIONING Band length BEVELLED Band thickness BEVELLED Specific resistance R0 Ω Ω Ω Ω m 3 0 1 2 81 3 0 15 1 95 3 0 2 1 50 3 0 25 1 27 4 0 1 2 37 4 0 15 1 40 4 0 2 1 12 4 0 25 0 96 5 0 2 0 8 6 0 1 1 6 6 0 2 0 72 8 0 1 1 2 8 0 2 0 51 Determining the resistance of the band on the machin...

Page 10: ...FF ON ON 16 25 OFF OFF ON ON 26 35 ON ON OFF ON 36 42 OFF ON OFF ON 43 50 ON OFF OFF ON 51 57 binary system OFF OFF OFF ON 58 65 ON ON ON OFF 66 75 OFF ON ON OFF 76 82 ON OFF ON OFF 83 92 OFF OFF ON OFF 93 97 ON ON OFF OFF 97 100 OFF ON OFF OFF ON OFF OFF OFF OFF OFF OFF OFF RED WHEN ON GREEN WHEN OFF EXAMPLE Band 1 Ω Ω Ω Ω RATED I 30 A TRANSFORMER RATED VOLTAGE 30 V Voltage provided 40 V DIP SWIT...

Page 11: ... Dip 3 Dip 4 binary system Minimum value ON ON ON ON Most recurrent value OFF ON ON ON Higher value ON OFF ON ON for this setting or higher settings Higher value OFF OFF ON ON contact our engineering dept Maximum value OFF OFF OFF OFF do not use Press the RESET MODE key 2 XXX CALIBRATION I READ a reference value which should be between 3 0 and 3 8 will appear on the display To check this value the...

Page 12: ...m safety as in many cases it comes into action with complex algorythms to identify faults and eliminate overheating which under certain conditions may lead to dangerous situations Give the signal to pre heat for 10 seconds Start with the machine producing bags NOTE each time the pre heating or sealing temperatures are changed an automatic acquisition procedure needs to be repeated WRITE DOWN THE M...

Page 13: ...C MODE AUTOMATIC ENERGY ACQUISITION DURING SEALING 3 5 SETTING THE PRE HEATING AND SEALING TEMPERATURES 3 6 CURRENT TEMPERATURE DISPLAY SETTING THE PRE HEATING TEMPERATURE Press the RESET MODE and T I keys for 3 seconds The PREHEATING Led on the panel starts flashing and the display console indicates the set pre heating temperature The temperature can be changed by using the UP and DOWN keys If no...

Page 14: ...RATING TEMPERATURE _XXX SYSTEM OPERATING TEMPERATURE While the display is showing the INITIAL SEALING TEMPERATURE WITH SYSTEM COLD press the RESET MODE key the display shows the set operating temperature of the system To change the temperature press the UP and DOWN keys If no operations are performed for 3 seconds the board will automatically display the actual temperature This procedure is used a...

Page 15: ...egral closed loop gain value appears on the display to change the value press the UP and DOWN keys To increase system stability increase this parameter An excessive KINT increase may lead to an overtemperature after a pre heat signal this parameter is not active during the sealing operations Press the RESET MODE key 4 XXX KINT OPERATING LIMIT This limit appears on the display to change the value p...

Page 16: ...he display as 030 060 Press the UP and DOWN keys to change this value The rated current depends on the temperature controller hardware Note To increase the level of protection this parameter is fixed and cannot be changed with the new boards Press the RESET MODE key B XXX KD GAIN the value corresponding to the derivative gain appears on the display Press the UP and DOWN keys to change this value P...

Page 17: ...g pre heating i XXX ENERGY Phase tolerance during pre heating L XXX ENERGY Current tolerance during sealing O XXX ENERGY Phase tolerance during sealing P XXX ENERGY minimum temperature threshold above which an automatic energy setting procedure cannot be started during pre heating ...

Page 18: ...e F39 The machine is paused while it cools down when energy is input during pre heating F41 Pre heating energy Current Check band installed Input energy again F42 Pre heating energy Phase Check band installed Input energy again Check heat sealing electronic equipment F43 Pre heating energy Current Input pre heating energy energy has not been input F44 Pre heating energy Phase Input pre heating ene...

Page 19: ...oltage The fault message is displayed until the RESET more than 10 during sealing key is pressed The card still works but a few cold sealing operations may be performed due to the voltage drop F089 Fault band broken if the bands are Check bands parallel connected F090 Fault short circuit Check the machine for shorts between the bands or between the bands and earth connection F091 Fault I2T Check f...

Page 20: ...Pag 20 Tot 27 THERMOSALD UPSCR_M_V3 08 2000 6 DIMENSIONS 6 1 DIMENSIONS OF THE TEMPERATURE CONTROLLER 130 40 100 170 180 100 SIDE VIEW FRONT VIEW ...

Page 21: ...Pag 21 Tot 27 THERMOSALD UPSCR_M_V3 08 2000 6 2 DIMENSIONS OF THE PANEL FRONT VIEW 90 mm 60 mm HOLE PLAIN 73 mm 55 mm 85 mm N 2 HOLES 3 5 mm 7 SPECIFICATIONS ...

Page 22: ... ASSEMBLY WEIGHT 2 5 Kg PANEL WEIGHT 0 3 Kg PANEL POWER ASSEMBLY EXTENSION WEIGHT 0 2 Kg MODEL DESCRIPTION CODE Thermosald Pulsed temperature controller 100V 30A UPSCR10030_M_V3 Thermosald Pulsed temperature controller 100V 45A UPSCR10045_M_V3 Thermosald Pulsed temperature controller 100V 60A UPSCR 0060_M_V3 Thermosald Pulsed temperature controller 100V 90A UPSCR10090_M_V3 Digital Panel data input...

Page 23: ...Pag 23 Tot 27 THERMOSALD UPSCR_M_V3 08 2000 ...

Page 24: ...l lead should be completed from this terminal block with 2 cables connected directly to the ends of the band Avoid interrupting the circuit at any other points unless absolutely necessary If a further interruption is necessary electrical continuity of the screen should be maintained without making earth connections at the intermediate points The signal lead should not be placed near parts and cabl...

Page 25: ...t supplies have the same phase line PROBLEM The display shows that the temperatures are fluctuating CHECK the contacts of the band check the machine data and if the settings are not correct the parameters must be set to zero and then calibrated again PROBLEM The temperature of one or both sealers is fluctuating from time to time CHECK the wiring by referring to the directions given in the manual a...

Page 26: ... sealing time Def 4 0 7 XXX 7 Partial short circuit factor Def 01 2 8 XXX 8 Fault display enable Def 255 9 XXX 9 Rated I Def 30 60 A XXX A KD Gain Def 010 B XXX B 1 cold system compen Def 000 C XXX C 1 AB Serial printer Def 0 D XXX D Sealer no for printer Def 0 E XXX E Enable energy Def 1 F XXX F Current tol during pre heat Def 4 0 H XXX H Phase tol during pre heat Def 6 0 I XXX I Curr tol during ...

Page 27: ...V I 0 8 1 6 1XXX 1 __________ Calibration IREAD 3 0 3 8 2XXX 2 __________ Self calibration state 3AAA 3 AAA Peak current 4XXX 4 __________ Heating factor V I 5XXX 5 __________ SYMBOLS USED Band resistance ________ Ω Power transformer s secondary winding rating ________ V Pre heating temperature ________ Sealing temperature ________ Initial sealing temperature when system cold ________ System opera...

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