Thermos 461230404 Product Manual Download | Manualshive

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5

6

Place side shelf over right cart legs. Lip of shelf should fit between grill bottom and leg brace.
Secure shelf brackets to cart legs using one

screw

,

lock washer

,

and

flat washer

on each bracket.

1/4-20x3/4”

(XX) 7mm

(YY)

7mm

(ZZ)

YY

ZZ

Repeat on front bracket

Place sideburner shelf over left cart legs. Lip of shelf should fit between grill
bottom and leg brace. Secure shelf brackets to cart legs using one

screw

,

lock washer

, and

flat washer

on

each bracket.

1/4-20x3/4”

(XX) 7mm

(YY)

7mm

(ZZ)

Fully tighten screws inside grill bottom at this time.

YY

ZZ

Repeat on front bracket

CAUTION

SHARP EDGES! Wear gloves if necessary.

CAUTION

SHARP EDGES! Wear gloves if necessary.

8 • 461230404

XX

XX

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Summary of Contents for 461230404

Page 1: ...461230404 80001008 10 09 03 ...

Page 2: ...23 1 CAN CGA B149 2 Propane Installation Code NFPA ANSI 58 National Electrical Code ANSI NFPA 70 Canadian Electrical Code CSA C22 1 Use grill only with LP propane gas and the regulator valve assembly supplied Grill installation must conform with local codes or in their absence with or Handling and storage of LP cylinders must conform to LP Gas Code Grill is not for use in or on recreational vehicl...

Page 3: ...table to use by the original consumer purchaser prior to discovery of the nonconformity In addition in the state of California only you may take the product to the retail establishment from which it was purchased or to any retail establishment selling this product in order to obtain performance under this warranty This warranty does not include the cost on any inconvenience or property damage due ...

Page 4: ...onFlame Pro Check QuickSet Grills and Design SmokerTents The Big Easy The Minute Grill The Edge The Tuscan Collection and The Urban Grill are Trademarks of the W C Bradley Company Universal Grill Parts and Design is a trademark of the Thermos Company and its affiliates Protected under one or more of the following U S Patents 4 598 692 4 624 240 4 747 391 4 747 391 4 817 583 4 924 846 4 989 579 5 0...

Page 5: ...PARTS DIAGRAM Model No 461230404 461230404 5 G H I J N O P Q Q S T U V W X Y Z AA BB CC CC CC CC DD EE FF GG JJ KK LL MM MM NN NN PP QQ R Q RR SS TT UU I I OO HH L L B E F C A D E F K M K K R R TT ...

Page 6: ...view Door brace First 4 2X10mm remove door brace from rear legs Place door brace onto front legs as shown Tabs on brace fit inside legs Secure brace to back of front legs using one self tap screw on each side WW Left front leg Rear view WW NOTE Some grills parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model However the method of assembly re...

Page 7: ...head with the two holes on each brace Make sure the regulator hose is hanging outside the cart Secure grill head to leg braces using four screws lock washers and flat washers Screws must be attached from of grill head into brace 1 4 20x3 4 XX 7mm YY 7mm ZZ inside Do not fully tighten screws until side shelf and sideburner shelf are assembled Align holes Regulator hose YY ZZ 461230404 7 XX ...

Page 8: ...at on front bracket Place sideburner shelf over left cart legs Lip of shelf should fit between grill bottom and leg brace Secure shelf brackets to cart legs using one screw lock washer and flat washer on each bracket 1 4 20x3 4 XX 7mm YY 7mm ZZ Fully tighten screws inside grill bottom at this time YY ZZ Repeat on front bracket CAUTION SHARP EDGES Wear gloves if necessary CAUTION SHARP EDGES Wear g...

Page 9: ...nsert sideburner into shelf placing end of burner over sideburner valve Valve should be in center hole of burner tube Make sure pin on bottom of burner is in center hole in shelf bracket Secure burner to bracket with two screws lock washers and flat washers 10 24x3 8 AAA 5mm BBB 5mm CCC See illustration below for correct burner to valve engagement Valve stem Sideburner bezel Sideburner valve Sideb...

Page 10: ...ach sideburner ignitor wire to electrode Place brass top on sideburner then place sideburner grate onto shelf Place flametamers 3 over burners by inserting tabs into slots in front of firebox Opposite ends of flametamers rest on pins in back of firebox Sideburner ignitor wire Valve clip F l a m e t a m e r Front of firebox Flametamer Back of firebox ...

Page 11: ...f grill lid Second insert leg wires into holes in sides of grill bottom Pivot wire Leg wire SwingAway 461230404 11 Side to side wires on bottom 11 Place cooking grates into grill bottom Grate wires running front to back should be facing upward side to side wires downward ...

Page 12: ... Smaller basket on left door larger basket on right door 12 461230404 13 Insert bottom door pin into hole in bottom shelf Press the top door pin down align with hole in door brace release door pin Press pin on door top CAUTION SHARP EDGES Wear gloves if necessary ...

Page 13: ...461230404 13 16 Slide grease tray into back of grill Make sure drain hole is on left side 15 Hang the two match lighting sticks and chains from the small hooks on the left and right side panels ...

Page 14: ...sold separately Fill and leak check the tank see Use Care section before attaching to grill and regulator Once tank has been filled and leak checked place tank into tank hole in bottom shelf Make sure tank valve is facing front of grill Secure tank with tank screw at rear of bottom shelf Tank screw 14 461230404 17 Slide grease receptacle into rails beneath grease tray Failure to install receptacle...

Page 15: ...acing outward Screw ignitor cap onto ignitor AA Battery 20 Regulator and hose must pass hose bracket before connecting to LP tank Read in the Use and Care section of this manual UNDER Connecting Regulator to the LP Tank VERY IMPORTANT Regulator and hose must pass UNDER hose bracket Hose Bracket ...

Page 16: ...Tank The LP tank used with your grill must meet the following requirements Use only LP tanks equipped with this type of valve Use LP tanks only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP tanks must be constructed and marked in accordance with specifications for LP tank of the U S Department of Transportation DOT See LP tank collar for ...

Page 17: ... fill test and certify their cylinders Always keep new and exchanged LP tanks in upright position during use transit or storage Leak test must be repeated each time LP tank is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appl...

Page 18: ...not use grill until leak tested If a leak is detected at any time STOP and call the fire department If you cannot stop a gas leak close LP tank valve and call LP gas supplier or your fire department immediately Leak Testing Valves Hose and Regulator 1 Turn all grill control knobs to OFF 2 3 Correct before proceeding 4 Be sure regulator is tightly connected to LP tank Completely open LP tank valve ...

Page 19: ...r move grill while in operation or still hot Use long handled barbecue utensils and oven mitts to avoid burns and splatters Maximum load for sideburner and side shelf is 10 lbs The grease receptacle be attached to grease tray and emptied after each use Do not remove grease receptacle until grill has completely cooled If you notice grease or other hot material dripping from grill onto valve hose or...

Page 20: ...uld turn smoothly Before each use check to see if hoses are cut or worn Replace damaged hoses before using grill Use only valve hose regulator specified by manufacturer Do not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of gr...

Page 21: ...ose pliers 4 Carefully lift each burner up and away from valve openings We suggest three ways to clean the burner tubes Use the one easiest for you Bend a stiff wire a light weight coat hanger works well into a small hook Run the hook through each burner tube and burner several times Use a narrow bottle brush with a flexible handle do not use a brass wire brush run the brush through each burner tu...

Page 22: ...fter handling raw meat and poultry Separate raw meats and poultry from ready to eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook meat and poultry thoroughly to kill bacteria Use a thermometer to ensure proper internal food temperatures Refrigerate prepared foods and leftovers promptly Clean Separate Cook Chill For more information call USDA Me...

Page 23: ...pty If LP tank is not empty refer to Turn the coupling nut about one half to three quarters additional Reengage burner and valve Check steps in assembly instructions Check for gas in LP tank Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP tank valve Disconnect regulator Reconnect regulator and leak test Turn on LP tank valve wait 30 seconds and then lig...

Page 24: ... sparks are generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrode...

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